Senior Operations Manager Position

2 days ago

Nashik, Maharashtra, India beBeeOperations Full time ₹ 1,50,00,000 - ₹ 2,50,00,000

About the Role:

We're seeking a seasoned Operations Leader to spearhead the engineering, commissioning, and management of our biofuel/biogas facility. This individual will oversee the plant from design handover through to steady-state operations, ensuring safety, reliability, and top-quartile performance.

Primary Focus
  • Plant Setup (Greenfield/Brownfield):
    • End-to-end commissioning leadership: utilities readiness, pre-start checks, start-up, performance ramp-up, stabilization.
  • Technology Verification:
    • Diligence and validation of process technologies/vendors: pilot data review, PFD/P&ID checks, HAZOP actions, FAT/SAT, performance guarantees, energy/mass balance, lifecycle OPEX.

Key Responsibilities:

  • Lead daily plant setup and operations to targets (throughput, yield, methane purity, uptime).
  • Optimize digestion, gas cleanup/upgrading (H2S/CO2 removal), compression, storage/dispensing, and utilities.
  • Establish preventive/predictive maintenance (CMMS), run RCAs, and drive reliability (MTBF/MTTR).
  • Manage EPCs and contractors; control scope, change, and debottlenecking projects.
  • Ensure EHS & statutory compliance; own SOPs, PTW, emergency response, and audit readiness.
  • Build and mentor O&M teams (shift engineers, mech/E&I, utilities, QC).
  • Own DCS/SCADA KPIs and MIS reporting; drive data-led improvements and cost control.

Requirements:

  • Extensive experience leading plant setup/commissioning and operations in biofuel/biogas/CBG or closely related continuous-process industries.
  • Proven technology evaluation/verification experience (vendor due diligence, guarantees, trials, acceptance testing).
  • Strong troubleshooting across mechanical, electrical & instrumentation (compressors, blowers, agitators, PSA/membrane, analyzers, HT/LT).
  • Solid command of EHS, environmental norms, and compliance.
  • Demonstrated team leadership, stakeholder management, and crisp communication.
  • Bachelor's in Chemical/Mechanical Engineering (or related).

Desirable Qualifications:

  • Master's degree; PMP/PRINCE2; RCM/FMEA experience; energy management and cost optimization track record.

Success Metrics (KPIs):

  • Uptime/availability
    • Specific gas yield (Nm³/ton VS)
    • Methane purity (%)
    • Energy intensity (kWh/Nm³)
    • O&M cost/ton feed
    • Audit & safety performance
    • Skill development/retention

Location & Work Mode:

On-site at our Nashik facility; flexibility during start-ups/turnarounds.

Why Lead with Us:

Drive a mission-critical asset in India's bio-energy transition with high ownership, fast decisions, and meaningful impact.

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