Senior Industrial Engineering Professional

We are seeking an experienced Process Plant Manager to lead our plant operations team. The ideal candidate will have a strong background in process engineering and a proven track record of improving plant efficiency, quality, and safety.

• Process Optimization:
• Design, develop, and optimize industrial processes to improve productivity, quality, and efficiency in plant operations.
• Analyze existing processes and recommend improvements, including modifications to equipment, materials, or production procedures.
• Develop and implement process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and control strategies to improve plant performance.
• Utilize simulation software (e.g., Aspen Plus, HYSYS) to model processes and evaluate potential modifications.
• Continuously monitor process operations to identify areas of improvement and implement changes to maximize plant efficiency.
• Plant Operations Management:
• Oversee daily plant operations, ensuring that production targets, quality standards, and safety protocols are met.
• Ensure smooth coordination between the operations, maintenance, and safety teams to minimize downtime and prevent disruptions to production.
• Develop and manage production schedules, ensuring on-time delivery of products while maintaining optimal resource allocation.
• Provide technical support to the operations team for troubleshooting and resolving any process-related issues.
• Safety & Compliance:
• Ensure all processes are compliant with industry standards, environmental regulations, and safety requirements.
• Implement and promote a culture of safety within the plant, including conducting safety audits, risk assessments, and training for plant staff.
• Monitor plant operations to ensure that all activities are performed safely, with minimal environmental impact, and in compliance with all relevant regulatory requirements.
• Conduct hazard analysis (HAZOP, FMEA) and ensure that process safety management protocols are in place.
• Maintenance & Reliability:
• Work closely with the maintenance team to identify critical equipment, monitor performance, and develop strategies for predictive and preventive maintenance.
• Ensure that all equipment and systems operate at peak efficiency and reliability.
• Develop and manage maintenance schedules, ensuring that the plant minimizes unplanned downtime and maximizes productivity.
• Address equipment failures, coordinate repairs, and troubleshoot issues to prevent production delays.
• Cost Management & Resource Allocation:
• Monitor operational costs and identify opportunities for cost savings through process optimization, energy efficiency, and resource management.
• Assist in budgeting and controlling operational costs, ensuring that production remains within financial constraints.
• Evaluate the cost-effectiveness of new equipment and technologies to improve plant operations and reduce costs.
• Quality Control & Process Monitoring:
• Implement and maintain quality control systems to ensure that finished products meet customer specifications and regulatory standards.
• Develop and monitor key performance indicators (KPIs) for process efficiency, quality, and safety.
• Conduct regular inspections and audits of plant processes, products, and systems to ensure that they meet established quality standards.
• Collaborate with the quality assurance team to troubleshoot and resolve any issues related to product quality.
• Project Management:
• Lead or support process improvement projects, including the installation of new equipment, upgrading existing systems, or implementing new technologies.
• Coordinate with cross-functional teams (e.g., engineering, maintenance, procurement) to execute projects on time and within budget.
• Provide technical input and leadership in project planning, design, implementation, and commissioning phases.
• Documentation & Reporting:
• Prepare technical reports, process documentation, and operation manuals to communicate findings, changes, and improvements.
• Maintain up-to-date records of process data, maintenance schedules, production performance, and safety compliance.
• Provide regular performance reports to senior management, highlighting progress, issues, and opportunities for improvement.