Senior Powertrain Engineer

This role involves executing critical activities to ensure the validated release and sign-off of dedicated vehicle components and sub-systems. The successful candidate will coordinate with cross-functional teams to gather input and ensure alignment across all relevant areas.

• Packaging of High Voltage Cables, busbar, and layout along with plastic carriers required for HV & LV Battery pack development is a key aspect of this role.
• Update in harness routing and Busbar based on repackaging of interface components with coordination to system integration engineering team is essential.
• Understanding the Energy Storage system (Battery) sizing for Targeted vehicle performance is a crucial requirement.
• Collaboration with systems engineers to implement design changes during program development, prototype, and production build phases according to project timeline is vital.
• Carry out stack-up analysis on designed components to ensure accuracy and reliability.
• Develop harness/Busbar/Cell packaging, list out issues, and drive resolution prior to validation builds to meet quality standards.
• Create test cases, design rules, or requirements as needed to support the development process.
• Benchmarking and concept development are ongoing activities in this role.
• Working on QAF, RFQ, and Support Plan along with supplier/Buyer & VFM team requires strong communication skills.
• Creating and managing DFMEA, PFMEA, BOD, BOP documents is an important responsibility.
• Compliance with Grade/EMC/Safety regulations is mandatory.
• Design and develop interface plastics/sheet metal components required in Battery enclosure is a creative challenge.
• Support development of parts In-house or at supplier end requires collaboration with cross-functional teams.
• Support in testing of the parts at supplier or in-house as per DV or PV requirements.
• Participate in Supplier PPAP activities & Periodic audits of suppliers to improve the quality and process improvements.
• Support builds, creating supply plan for M1/VB & for production cars (Saleable vehicles).
• Engineering solution for build issues & containing and fixing issues on current production vehicle is a high-priority task.
• Support creating a Circuit Schematics and validate the circuit for full architecture of the vehicle.
• Release 3D Harness Assembly Model in PLM is an important deliverable.
• Experience of various change management processes like Engineering Change Requests etc. is beneficial.
• Selection of harness coverings based on 3D model routing and packaging & surrounding geometry.
• Develop harness packaging issues list and drive resolution prior to validation builds.

• Prior experience on HV battery pack, Cells, and Modules is preferred.
• Hands-on experience with designing and development on EDS HV harness and busbars, BMS is necessary.
• Hands-on experience in GD&T and tolerance stack up along with Sheet metal and Plastic part design is valuable.
• Excellent communication skills demonstrated ability to communicate at all levels is a must.
• Good knowledge on Tooling feasibility, Raw materials, and their sources & familiarity with full design life cycle process is advantageous.
• Knowledge of EDU, Battery Modules, Busbar, DCDC converter, and motors will be an added advantage.
• Knowledge of Life cycle of a vehicle will be an added advantage.
• Key practitioner in problem-solving techniques (eg: six-sigma)
• Understanding of DFMEA, PFMEA
• Experience of using industry standard ECR processes.
• Experience EDS power distribution and components.
• Good level of knowledge about manufacturing methods/technologies used for EDS Power Distribution