Process Optimization Lead
1 month ago
Req ID | Pune, India, ZF India Pvt. Ltd.
Duties and Responsibilities
- Lead cross-functional teams to optimize manufacturing processes and drive new product development projects.
- Develop and maintain expertise in MAG welding and troubleshooting techniques.
- Conduct hands-on work experience in MAG welding trials and ensure seamless integration with Fronius power sources and Panasonic robot power sources.
- Procure machines and equipment while ensuring compliance with quality and safety standards.
- Design and manufacture tools and fixtures for Damper manufacturing, including outer tube and piston rod welding, hydraulic assembly, and final assembly.
- Prepare and implement process documents, including PFMEA, PFD, CP, and WI, to drive process parameters through process validation.
- Develop and implement lean manufacturing principles to reduce cycle times and improve process capability.
- Implement low-cost automation, VAVE projects, and Kaizen initiatives to enhance productivity and efficiency.
- Participate in regional customer new model readiness (APQP) audits and ensure compliance with IATF, VDA, OHSAS, and ISO management systems.
- Reduce internal and customer PPM through continuous improvement initiatives.
Qualifications
- B.E. Mechanical in Mechanical/Production/Automobile with 10-14 years of experience in similar functions in the Automotive industry/Auto ancillaries.
Parties the Incumbent is Expected to Deal With
- External customers and suppliers
- Internal coordination with other departments
- Global counterparts
Working Conditions
- Willingness to work in shifts and staggered off (based on needs)
Physical Requirements
- Physical fitness as per industry requirements
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