Lead Manufacturing Engineer

8 hours ago

Alleppey, Kerala, India beBeeManufacturing Full time ₹ 1,50,00,000 - ₹ 2,50,00,000

Seek a highly skilled manufacturing engineer to lead the development of new products from concept through production launch. The ideal candidate will have extensive experience working with cross-functional teams and a strong focus on quality, timing, and cost.

Job Summary:

We are looking for a seasoned manufacturing operations engineer who can drive manufacturability, cost-efficiency, and scalability of new products. This role requires collaboration with R&D, product design, and supply chain teams to ensure design for manufacturability (DFM) and design for assembly (DFA) principles are embedded early in the product lifecycle.

  • Develop, validate, and optimize manufacturing processes, tooling, and fixtures for new components and assemblies.
  • Own process development plans, including process flow diagrams, PFMEAs, control plans, and work instructions.
  • Interface with suppliers to support the development, qualification, and industrialization of externally manufactured components.
Key Responsibilities:
  1. Support pilot builds, prototypes, and low-rate initial production (LRIP) to validate manufacturing feasibility and ensure process stability.
  2. Coordinate with production teams to ensure a smooth transition of new parts/products into full-scale manufacturing.
  3. Monitor process KPIs during ramp-up and initiate continuous improvement actions where necessary.
Cross-functional Collaboration & Technical Leadership:
  • Act as the technical liaison between engineering, quality, supply chain, and operations for all NPI and part development activities.
  • Participate in design reviews, change management (ECO/ECR), and stage-gate or APQP processes.
  • Mentor junior engineers and support knowledge transfer across engineering and production teams.
Required Skills & Qualifications:
  1. Bachelor's degree in mechanical, manufacturing, industrial, or related engineering field. Master's degree is a plus.
  2. 5–15 years of experience in a manufacturing engineering role with a strong focus on new product development, part industrialization, and process development.
  3. Technical skills include strong knowledge of DFM/DFA, process validation, GD&T, and statistical analysis tools.
  4. Proficient in CAD software and engineering documentation platforms.
  5. Experience with lean six sigma methodologies and quality tools like FMEA, Control Plans, PPAP, FAIR, SPC, and root cause analysis techniques.

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