Electrical Systems Design Engineer

21 hours ago

Kozhikode, Kerala, India beBeeElectricalEngineer Full time ₹ 20,00,000 - ₹ 25,00,000
Electrical Engineer Job

This Electrical Engineer position involves the design and development of electrical systems for vehicles.

  • Packaging of High Voltage Cables, busbar, and its layout along with plastic carriers required for HV & LV Battery pack.
  • Updating harness routing and busbar based on repackaging of interface components with coordination to system integration engineering team.
  • Understanding the Energy Storage System (Battery) sizing for targeted vehicle performance.
  • Collaborating with systems engineers to ensure implementation of design changes during program development, prototype, and production build phases according to project timeline.
  • Carrying out stack-up analysis on designed components.
  • Developing harness/busbars/cell packaging, listing out issues, and driving resolution prior to validation builds.
  • Creating test cases, design rules, or requirements as required.
  • Benchmarking & concept development.
  • Working on QAF, RFQ, and support plans along with suppliers/buyer & VFM team.
  • Creating and managing DFMEA, PFMEA, BOD, BOP.
  • Complying with Grade/EMC/Safety Compliance.
  • Designing and developing interface plastics/sheet metal components required in battery enclosure.
  • Supporting development of parts in-house or at supplier end.
  • Supporting testing of parts at supplier or in-house as per DV or PV.
  • Participating in supplier PPAP activities & periodic audits of suppliers to improve quality and process improvements.
  • Supporting builds, creating supply plans for M1/VB & for production cars (saleable vehicles).
  • Engineering solutions for build issues & containing and fixing issues on current production vehicle.
  • Supporting creation of circuit schematics and validating the circuit for full architecture of the vehicle.
  • Releasing 3D harness assembly model in PLM.
  • Experience of various change management processes like Engineering Change Requests etc.
  • Selecting harness coverings based on 3D model routing and packaging & surrounding geometry.
  • Developing harness packaging issues list and driving resolution prior to validation builds.
Required Skills and Qualifications
  • Prior experience on HV battery pack, cells, and modules.
  • Hands-on experience with designing and development on EDS HV harness and busbars, BMS.
  • Hands-on experience in GD&T and tolerance stack up along with sheet metal and plastic part design.
  • Excellent communication skills demonstrated ability to communicate at all levels.
  • Good knowledge on tooling feasibility, raw materials, and their sources & familiarity with full design life cycle process.
  • Knowledge of EDU, Battery Modules, Busbar, DCDC converter, and motors will be an added advantage.
  • Knowledge of life cycle of a vehicle will be an added advantage.
  • Key practitioner in problem-solving techniques (eg: six-sigma)
  • Understanding of DFMEA, PFMEA
  • Experience of using industry-standard ECR processes.
  • Experience EDS power distribution and components.
  • Good level of knowledge about manufacturing methods / technologies used for EDS Power Distribution
  • Preferred:
    • Experience in Electrical wiring harness, busbar, fuse, connectors, relays, routing, and packaging in CATIA V5/V6
    • Demonstrable experience of system release responsibility from concept to manufacture
    • Working knowledge of project delivery processes
    • Knowledge of bracket design/plastic parts design
Benefits

This is a great opportunity to work in the automotive industry and contribute to the development of innovative products.

Others

Applicants should have strong analytical and problem-solving skills and be able to work effectively in a team environment.

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