
Chief Process Designer
2 days ago
We are seeking a highly motivated and skilled Process Design Engineer to support our process design, simulation, documentation, and commissioning efforts.
This is a high-impact opportunity for an early-career engineer to grow within a globally distributed pharma project team.
Key Responsibilities:- Develop and optimize flow chemistry and batch processes for scale-up and commercial manufacturing.
- Perform process design calculations (heat & mass balance, reaction kinetics, equipment sizing, pressure drop, mixing, and scale-up parameters).
- Prepare and review engineering deliverables such as: Block Flow Diagrams (BFDs), Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs).
- Support process safety assessments (HAZOP, risk analysis, safety studies).
- Collaborate with cross-functional teams (process chemists, mechanical, instrumentation, and analytical teams) to ensure robust process design.
- Evaluate new technologies and propose innovative solutions for continuous manufacturing & flow chemistry applications.
- Provide process engineering support during pilot plant and commercial scale-up.
- Work with procurement & vendors for equipment selection and specification preparation.
- Ensure compliance with GMP, regulatory guidelines, and EHS standards in process design.
- Bachelors/Masters degree in Chemical Engineering (or equivalent).
- 5+ years of proven experience in process design engineering within the pharmaceutical/chemical industry.
- Hands-on expertise in flow chemistry and batch process design.
- Strong knowledge of process design tools and calculations (heat/mass transfer, reaction engineering, hydraulics).
- Experience in preparing and interpreting BFDs, PFDs, P&IDs.
- Proficiency in simulation software (e.g., Aspen Plus, ChemCAD, or equivalent) preferred.
- Strong problem-solving, analytical, and project management skills.
- Knowledge of process safety (HAZOP, LOPA, FMEA) is desirable.
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