Manufacturing Operations Lead

5 days ago

Rajahmundry, Andhra Pradesh, India beBeeManufacturingOperationsLead Full time ₹ 1,80,00,000 - ₹ 2,50,00,000
Manufacturing Operations Lead

We are seeking a skilled and experienced professional to drive manufacturability, cost-efficiency, and scalability of new products from concept through production launch.

This role is responsible for collaborating with cross-functional teams to ensure design for manufacturability (DFM) and design for assembly (DFA) principles are embedded early in the product lifecycle.

Main Responsibilities:
  • Lead manufacturing readiness reviews and process capability studies during the development of new parts and products.
  • Develop, validate, and optimize manufacturing processes, tooling, and fixtures for new components and assemblies.
  • Own process development plans, including process flow diagrams, PFMEAs, control plans, and work instructions.
  • Interface with suppliers to support the development, qualification, and industrialization of externally manufactured components.
NPI & Scale-Up Expertise:
  • Support pilot builds, prototypes, and low-rate initial production (LRIP) to validate manufacturing feasibility and ensure process stability.
  • Coordinate with production teams to ensure a smooth transition of new parts/products into full-scale manufacturing.
  • Monitor process KPIs during ramp-up and initiate continuous improvement actions where necessary.
Cross-functional Collaboration & Technical Leadership:
  • Act as the technical liaison between engineering, quality, supply chain, and operations for all NPI and part development activities.
  • Participate in design reviews, change management (ECO/ECR), and stage-gate or APQP processes.
  • Mentor junior engineers and support knowledge transfer across engineering and production teams.
Quality, Compliance & Documentation:
  • Ensure new parts and processes meet all quality, safety, and regulatory requirements.
  • Create and maintain all necessary documentation including process validation reports, first article inspection (FAI), and PPAP/FAIR packages.
  • Support root cause analysis and corrective actions for development-related quality issues.
Required Skills and Qualifications:
  • Education:
  • Bachelor's degree in Mechanical, Manufacturing, Industrial, or related Engineering field. Master's degree is a plus.
  • Experience:
  • 5–15 years of experience in a manufacturing engineering role with a strong focus on new product development, part industrialization, and process development.
  • Technical Skills:
  • Strong knowledge of DFM/DFA, process validation, GD&T, and statistical analysis tools.
  • Proficient in CAD software and engineering documentation platforms.
  • Experience with various manufacturing methods and quality tools.
  • Familiarity with ERP/MES systems and production documentation standards.

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