
Senior Forging Engineer
3 days ago
Forge a path to excellence as our Forging Engineering Leader. This is an exceptional opportunity to drive innovation and efficiency in forging operations.
- Key Responsibilities:
- Lead the engineering function for forging operations, fostering collaboration and driving results-oriented initiatives.
- Translate product drawings into forgeable designs, ensuring precision and quality.
- Coordinate with the tooling department to oversee die and tooling design, streamlining processes and enhancing productivity.
- Utilize simulation software (e.g., DEFORM, QForm) to validate and optimize forging processes, reducing cycle time and improving scrap reduction.
- Support new product development from request for quote (RFQ) to production phase, delivering high-quality solutions.
Process Engineering & Optimization
- Develop process flow charts, forging sequences, and layouts for new and existing parts, standardizing parameters and best practices.
- Implement process improvements to reduce cycle time, scrap, and rework, working closely with cross-functional teams.
- Collaborate with the quality team to ensure compliance with industry standards and customer-specific requirements.
Documentation & Quality
- Prepare and maintain process documents (SOPs, work instructions), ensuring accuracy and completeness.
- Support PPAP/APQP documentation and customer approvals for new components, upholding quality standards.
Team & Vendor Coordination
- Lead a team of design and process engineers, providing guidance and mentorship.
- Cultivate relationships with vendors, suppliers, and OEMs, fostering collaborative partnerships.
Qualifications:
- Bachelor's degree in Mechanical / Metallurgical / Production Engineering or equivalent.
- Master's degree in Forging Technology (preferred).
Experience:
- 8–15 years of relevant experience in forging engineering, preferably in automotive, aerospace, oil & gas, or industrial sectors.
- Hands-on experience in forging simulation, die design, and process optimization.
Key Skills:
- Strong knowledge of forging processes (closed-die, open-die, upset forging, etc.).
- Proficiency in CAD (AutoCAD, SolidWorks, Creo) and simulation software (DEFORM, QForm, etc.).
- Understanding of metallurgy, material flow, and heat treatment processes.
- Experience in lean manufacturing, Six Sigma, and continuous improvement tools.
- Excellent leadership, communication, and problem-solving skills.
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