
Operations Manager
1 day ago
Job Title: Operations Manager
Description:
To manage the maintenance function of an automotive sheet metal manufacturing facility, ensuring maximum machine uptime, reliability, and efficiency across fabrication, welding, paint shop, utilities, and assembly lines. Key responsibilities include developing & implementing preventive, predictive, and breakdown maintenance schedules for all production and utility equipment, leading to smooth functioning of machinery and processes.
Key Responsibilities:
- Develop and implement preventive, predictive, and breakdown maintenance schedules for all production and utility equipment, ensuring maximum machine uptime and efficiency.
- Ensure smooth functioning of: Fabrication Machines – Press machines (mechanical/hydraulic), CNC shearing, bending, rolling machines, plasma/laser cutting.
- Welding Lines – MIG/TIG welding, robotic welding cells, spot welding machines, jigs & fixtures.
- Paint Shop – Pre-treatment plants, paint booths, ovens, conveyors, E-coat lines.
- Assembly Lines – Material handling systems, conveyors, power tools, torque wrenches, fastening equipment.
- Utility Systems – Compressors, chillers, cooling towers, DG sets, boilers, HVAC systems.
- Electrical & Automation – Motors, drives, PLC panels, control systems, robotic arms.
- Minimize downtime and ensure availability of critical spares.
Team Leadership:
- Lead, guide, and supervise a team of engineers, supervisors, and technicians across multiple shifts, ensuring effective collaboration and communication.
- Conduct skill upgradation programs for maintenance staff on new technologies (robotics, PLC, automation).
Continuous Improvement & Cost Control:
- Apply Total Productive Maintenance (TPM), Kaizen, 5S, and root cause analysis (RCA) for reducing repetitive breakdowns and improving machine efficiency.
- Drive automation upgrades & energy-saving initiatives to optimize maintenance costs while improving machine reliability.
Safety & Compliance:
- Ensure compliance with statutory requirements for pressure vessels, boilers, electrical systems, and environment, maintaining documentation for audits.
- Maintain strict adherence to plant safety practices and enforce safe working conditions.
Qualifications & Experience:
- B.E./B.Tech/Diploma in Mechanical Engineering (Electrical exposure preferred).
- 15–20 years of experience in mechanical maintenance in auto/auto-component or sheet metal industry, with at least 5+ years in a leadership role.
- Hands-on exposure to robotic welding, paint shops, CNC fabrication equipment, and utilities.
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