Packaging Operations Supervisor
4 weeks ago
As a Packaging Operations Supervisor at PepsiCo, you will be responsible for ensuring that the material produced in the process area is packed as per the PepsiCo standards of packing parameters and quality. This includes ensuring compliance with the production and dispatch plans by minimizing breakdowns and wastages in the packing section. Additionally, you will be responsible for ensuring proper maintenance and smooth functioning of the entire packaging machines/area.
Key Responsibilities
Supervise the packing of product to meet the daily and weekly targets in terms of quality, quantity & AVC
Coordinate with RM/ PM Stores for obtaining packing material
Coordinate with Engg. Stores to make auxiliary parts for machines available
Ensure maximum efficiency of the packing machines
Minimize breakdowns & downtime in coordination with the Packing Engineer to minimize breakdowns and downtime
Ensure that the on line leakage and film wastage are within the AOP targets
Maintain a log of all the machine related problems that need to be rectified
Lead and manage a motivated team of packing operators for ensuring harmony and good work environment in the packing section
Deploy operators on specific workstations according to their capability
Coordinate with HR and Engg. Departments for improving operators' machine competencies in order to minimize operator related wastage and maximize OEE the TPM way
Participate in packaging & quality wall & communicate action plan with the packing team
Question non-improvement in Packaging & quality wall scores and non-compliance with the standard machine handling practices
Troubleshoot and carry out small repair jobs in case of minor problems in the packing machines
Ensure regular and timely clearing of hold material
Housekeeping and maintenance of the packing section according to hygiene standards
Ensure that the waste film and rejected product is transferred to the designated location immediately
Coordinate/participate with the engineering department in projects like installation of new machines
Participate in various task force activities to contribute towards small and continuous improvements in the plant
Packaging executive has to take up the shift maintenance of the machines and weighers along with the engg department
Monitor OEE and take corrective actions to improve the efficiency of packaging lines
Coach the packing operators for efficient handling of packing machines and enable their multiskilling
Document the standard checks to be done regularly by operators to ensure efficient functioning of the machines
Maintain discipline at shop floor and handle grievances at their own level before they become a common cause
Support the production manager in ensuring training plan compliance of employees
Support the manager in benchmarking latest trends in production and packaging systems in the industry
Train of operatives on Basic CLITA, activities of weighers and Bagmakers
Qualifications
Education: B. E (Mechanical)/Instrumentation/Electrical/Electronics
Desirable: Packaging Maintenance experience
Experience: Minimum experience of 3-4 years of working in a similar industry at the supervisory level
Experience of handling packaging of perishable products
Experience of handling automated packaging machines
Exposure to manufacturing systems and shop floor culture
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