Experienced Quality Assurance Professional

2 days ago

Palakkad, Kerala, India beBeeQuality Full time ₹ 10,00,000 - ₹ 15,00,000
Job Title: Quality Assurance Manager

The Quality Assurance Manager will be responsible for leading the end-to-end quality function at our manufacturing factory. This role ensures that all products meet our high standards of craftsmanship and customer expectations.


Key Responsibilities:

1. Fabric & Raw Material Quality

  • Oversee inspection of fabrics, trims, laces, beads, sequins, zari, and other embellishments at the incoming stage.
  • Ensure shrinkage, colorfastness, embroidery strength, wash tests, and hand-feel tests are conducted before bulk production.
  • Coordinate with sourcing and merchandising teams for approvals and rejections.

2. In-line & End-line Quality Control
  • Monitor in-line inspection for embroidery, print alignment, color matching, and stitching consistency.
  • Ensure garment measurements match our size standards across all styles.
  • Supervise end-line checks for finishing, ironing, labeling, and packaging of ethnic wear.
  • Drive Zero Defect Shipment culture with First Time Right (FTR) focus.

3. Embroidery & Embellishment Quality
  • Inspect embroidery (hand & machine), beadwork, sequin work, gota-patti, mirror work, and applique for durability and design accuracy.
  • Standardize quality for thread strength, bead/stone fixing, and fastness of embellishments.
  • Train operators on handling delicate ethnic fabrics like silk, chiffon, georgette, and cotton blends.

4. Process Improvement & Compliance
  • Implement quality checkpoints at critical operations (cutting, stitching, embroidery, finishing).
  • Introduce defect prevention techniques to reduce rework and wastage.
  • Ensure compliance with internal quality benchmarks and statutory norms.

5. Team Management
  • Lead the QA/QC team of in-line checkers, embroidery inspectors, finishing auditors, and packing quality staff.
  • Conduct skill enhancement training for checkers, tailors, and finishing teams on quality standards.
  • Work closely with production supervisors to solve quality issues in real time.

6. Reporting & Customer Feedback
  • Maintain MIS on rejection %, defect analysis, and audit performance.
  • Share weekly and monthly quality reports with management.
  • Analyze customer complaints/returns related to fit, color bleed, embroidery damage, or shrinkage, and drive corrective actions.

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