
AGM / DGM - Operation - Pellet Plant
2 weeks ago
Plant Operations Management:
- Oversee day-to-day operations of a 1.5 MTPA Iron Ore Pellet Plant using straight grate technology and wet grinding with filtration units.
- Operate and manage beneficiation plants including ball mills, hydrocyclones, spirals, scrubbers, vibrating screens, HGMS, thickeners, screw classifiers, derrick screens, ceramic filters, and press filters.
- Maintain process parameters and quality standards for filter cake properties such as grinding, Blaine number, moisture percentage, and total iron content (FeT).
- Commission and operate new beneficiation plants and pellet plants ensuring smooth ramp-up and stabilization.
Production & Performance Monitoring:
- Prepare and present daily and monthly plant performance reports (MIS, DPR, PPT), including OEE (Overall Equipment Effectiveness) and quality rate calculations.
- Implement systems and process improvements to enhance operational control and efficiency.
- Monitor and troubleshoot plant problems actively in coordination with technical teams.
Team & Resource Management:
- Lead and manage assembly line workers and production teams to achieve set production targets.
- Develop and execute manpower schedules to ensure optimal deployment and productivity.
- Coordinate across departments to ensure timely achievement of daily and monthly production goals.
Quality Control & Continuous Improvement:
- Oversee quality control through monitoring of incoming materials, in-process checks, and final product inspections.
- Conduct regular audits and documentation reviews to ensure process compliance and quality standards.
- Drive initiatives for continuous quality improvements and operational excellence.
Maintenance & Safety:
- Plan and supervise preventive maintenance schedules to minimize downtime and ensure seamless plant operations.
- Promote energy-saving and process optimization projects to reduce power and fuel consumption.
Technical Expertise:
- In-depth working knowledge of pellet plant processes: heat hardening, pre-treatment, induration, cooling, oil-fired shaft furnaces, rotary kilns, travelling grate, annular coolers, combustion fans, pelletizer discs, and roller screens.
- Proficient in operating iron ore fines grinding equipment such as ball mills, hydrocyclones, thickeners, slurry pumps, and filter presses.
Soft Skills & Stakeholder Management:
- Effective communication and presentation skills for reporting and conducting meetings with top management and plant heads.
- Active participation in research and development programs to improve mineral processing techniques.
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