Manager - Textile Wet Process Finishing

13 hours ago


Perundurai TN IN BKS TEXTILES P LTD Full time

Technical Process Competencies 1 Comprehensive knowledge of finishing processes stentering sanforising peaching Airo finish calendaring and brushing 2 Expertise in machine operation parameters overfeed fabric width control moisture stenter temperature curves cylinder pressures and sanforising shrinkage control 3 In-depth knowledge of finishing chemicals softeners resins and auxiliaries 4 Ability to plan and control hand-feel GSM dimensional stability shrinkage and surface finishes 5 Proficiency in fabric defect prevention skewing bowing GSM variation shade migration roller marks and finish unevenness 6 Competence in handling new fabric developments and customer-specific finishing requirements 7 Practical troubleshooting skills in machine breakdowns setting deviations and process abnormalities Production Shift Management Competencies 1 Overall responsibility for planning execution and monitoring of finishing production schedules 2 Ensuring high machine utilization efficiency across Harish Stenter Yamuna Stenters Sanforising Peaching Airo Finish Calendaring and Brushing 3 Driving RFT Right First Time finishing to avoid reworks and wastage 4 Coordinating with PPC and Dyeing Printing departments for smooth fabric flow 5 Ensuring timely delivery of finished goods to Inspection Dispatch sections 6 Monitoring shift outputs machine-wise efficiency and fabric rejection rates 7 Leading root cause analysis for deviations and implementing corrective actions Quality Compliance Competencies 1 Strict adherence to IMS quality standards ISO 9001 ISO 14001 ISO 45001 2 Ensuring compliance with sustainable certifications GOTS GRS OCS OEKOTEX FAIRTRADE BCI 3 Monitoring and ensuring dimensional stability fastness shade consistency and hand feel as per customer standards 4 Coordinating with QA and Lab for finish approvals and new trials 5 Leading internal audits and external customer audits in finishing 6 Implementing zero-defect finishing practices SAP Reporting Competencies 1 Full utilization of SAP PP module for production planning process order execution and reporting 2 Monitoring WIP Work in Progress and ensuring accurate data entry 3 Preparing machine performance reports finishing quality reports and rejection analysis 4 Maintaining traceability records for certification audits GOTS GRS OCS etc 5 Ensuring real-time production and quality data availability to management People Team Leadership Competencies 1 Leading a team of Shift In-Charges Supervisors Operators and Helpers in the finishing department 2 Ensuring proper training skill development and motivation of the workforce 3 Implementing discipline 5S practices and teamwork culture 4 Effective manpower allocation across machines to meet daily targets 5 Handling conflicts absenteeism and performance management tactfully 6 Driving a culture of ownership accountability and safety among team members Safety Emergency Preparedness Competencies 1 Enforcing strict compliance with PPE usage in finishing areas gloves safety shoes earplugs masks 2 Knowledge of fire safety machine guarding lockout-tagout LOTO and emergency handling 3 Coordinating with maintenance and safety team for risk assessments and incident investigations 4 Monitoring and minimizing steam water and energy consumption in finishing 5 Driving sustainability initiatives heat recovery energy-efficient settings reduced chemical usage 6 Ensuring safe handling of oils lubricants and finishing chemicals Key Behavioural Competencies 1 Strong leadership and decision-making ability 2 High analytical skills to resolve process and quality issues 3 Excellent communication and interpersonal skills for cross-departmental coordination 4 Strong discipline integrity and result orientation 5 Ability to work under pressure with tight delivery schedules 6 Promotes a continuous improvement and Kaizen mindset in the department Desired Education Experience 1 B Tech B Sc in Textile Processing Textile Chemistry 2 10-15 years in finishing operations with minimum 3-5 years in managerial capacity 3 Knowledge of IMS 5S SAP PP MM lean manufacturing and sustainability systems 4 Tamil essential English for documentation audits customer communication Hindi for workforce coordination Key Performance Indicators KPIs 1 Machine utilization efficiency across finishing machines 2 Right First Time RFT finishing 3 Reprocessing rejection in finishing 4 Shift output vs plan adherence 5 Customer complaint rate related to finishing 6 Energy water and steam consumption per kg of fabric finished 7 Compliance score in IMS 5S and sustainability audits Job Types Full-time Permanent Pay 70 000 00 - 80 000 00 per month Benefits Cell phone reimbursement Health insurance Internet reimbursement Leave encashment Life insurance Paid sick time Work Location In person



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