Dcs Operator

1 day ago

Bharuch India Asian Paints Full time

Job Description Job Title: DCS Operator Production Department: Production Reporting to: Manager/Executive Production Grade: To be discussed Location: Dahej, Gujarat Positions Reporting into Role: NA Role Purpose To manage shift field operations of VAM and VAE plants by leading DCS operations and ensuring smooth production activities in compliance with SOPs, quality, and EHS norms. Key Responsibilities - Operate the DCS/PLC system for plant start-up, shutdown, and steady operations in line with production targets. - Monitor and control process parameters (flow rates, pressures, temperatures, levels, etc.) through displays, graphics, and trend logs. - Communicate with field operators for process adjustments and provide necessary direction. - Lead DCS operations during shifts, ensuring compliance with production, quality, and safety requirements. - Report abnormalities and deviations immediately to shift in-charge and take corrective action. - Manage emergency operations, including plant shutdown, isolation, blowdown, and ESD systems. - Operate high-pressure reactors, distillation columns, catalytic reactors, scrubbers, process gas compressors, and batch plants. - Maintain logs, historian data, alarm/fault registers, and conduct analysis to improve operational stability. - Optimize raw material, chemical, and utility usage. - Prepare operational reports and support audits, compliance, and safety reviews. - Participate in commissioning, PSSR activities, and troubleshooting exercises. - Support continuous improvement initiatives, including lean practices and risk assessments. - Ensure strict adherence to companys HSE policy and SOPs. - Train and mentor new operating staff as required. Key Performance Indicators (KPIs) - Achieving monthly production targets without compromising SOPs, Quality, and EHS norms. - Meeting raw material efficiency targets. - Reduction in alarm frequency and operational deviations. Scope of Work - People Management: NA - Geography Coverage: Dahej, Gujarat - Corporate Coverage: India (Production Function) Key Interactions - Internal: Production Team, Plant Engineering, Quality, Safety, Environment, Admin, Accounts. - External: OEMs, Consultants. Role Requirements Qualifications (Essential) - Diploma in Chemical Engineering / Polymer Engineering Experience - Essential: 3-7 years of DCS PLC operations in continuous process chemical/petrochemical industries. - Desired: - Hands-on experience with ABB/Yokogawa/Honeywell DCS. - Exposure to high-pressure reactors, polymerization, distillation, and petrochemical operations. - Troubleshooting knowledge of process equipment. Functional Competencies - Strong knowledge of unit operations (Mass Heat Transfer). - Understanding of PFDs and PIDs in chemical industries. - Handling of distillation, absorption systems, compressors, and high-pressure reactors. - Knowledge of MSDS for chemicals. - Familiarity with utilities, mechanical equipment, and instrumentation. This job is provided by Shine.com

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