Agm

6 months ago

Navi Mumbai, India ideaForge Full time

Production Engineering

Navi Mumbai (On-Site)

Mid-Senior, Mid Level

**Job Description**:
***:
**Process Enhancement / Improvement**: Responsible for the delivery of Advanced Engineered Solutions to the manufacturing plant by deploying world class process technology (Autonomation) to improve, Optimize & Sustain| Safety | CTQ | Productivity|. Documentation Ensuring the systematic work by deploying WI, SOP’s, and process parameters to sustain the quality of the process & product.

**Strategic Planning**: Analyze, review & monitor the capacity of the production line with respect to Demand Vs Utilization on half yearly/Annually based on business Plan. Execute capacity ramp up plan considering the equipment, machines, tooling’s, jigs, fixture requirement for assembly line.

**Capex Management**: Monitor and reporting monthly/Quarterly/Half yearly to finance regarding overall CAPEX (Budget Vs Actual) as Business target. Look for opportunity in current process in order to de-bottleneck skill of operator by bringing Automation includes the perspective of SQCDP (safety, Quality, cycle time, development, productivity)

**Project Management**: Overseeing project activities from conceptualization to execution including finalization of technical specifications, procurement / supply of Process equipment’s, stage inspections, scheduling, progress monitoring, Plant layout and manpower planning.

**Digital Manufacturing**: Exposure in Implementation of Ind 4.0 regarding M2M connectivity using IoT and Integrate with Software to Provide a Digital platform for Manufacturing.

**Team Management**: Providing direction, motivation & training by Allocating Roles and responsibilities to team and monitor the optimum performance (Plan/Actual) in-line with Business objective. Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance amongst Associate (Engineers) talent profile to enhance competency -Abroad visit for Technology transfer projects, soft skill, interpersonally skill etc. in line with Associate career Aspiration.

**ROLE DESCRIPTION & SPECIFC DELIVERABLES**

This position will be responsible for performing Process analysis, Process improvements, process sustenance, analysis of yield/quality related issues on assembly cells for all the existing & new products. He will be handling Quad & Switch UAV assembly & sub assembly lines. Typical duties include,
- Co-ordinate & early involvement with R&D design team on all new product development & share improvements required from existing product.
- Co-ordinate with R&D sustenance team for improvements required in existing product to improve product reliability, yield improvement, assembly rejection reduction, jig & fixture validation & improvement, design of Tooling & Fixtures.
- Smooth productionization of the new products, starting from proto assembly, pilot assembly to production of first 3 batches with 95% yield.
- Assist Manufacturing & Quality engineering to implement new equipment & changes to processes through Training, ECN/ECO implementation process.
- Implementing Equipment Qualification /Process Qualification, SPC, Poka-Yoke, SOP, Work Instruction, Job Card & Setup approvals, FMEA, implement Quality Systems on assembly cells, Small Automation & cycle time improvement.

**ESSENTIAL DUTIES AND RESPONSIBILITIES**:
1) Responsible to Work with Stake holder for understanding the requirement for developing a new equipment |Set-up a New Line |Upgrading of existing line/Equipment’s.

2) Responsible for understanding customer requirement and translate into technical specification by considering the product & Process characteristic, Safety, ergonomics, Poka-yoke, and others etc.,

3) Create and develop concept drawing of making new assembly lines | Special purpose machines | Jigs and fixtures
- Tooling | and other Test bench development.

4) Responsible for discussing the concept with stake holders, get mutual understand and get initial buy for making the proposal.

5) Responsible for implementing Manufacturing Flow Charts, Standard Work, procedures, Control Plans and FMEAs as prescribed by ISO standards and ABS. (For New Line/Existing line)

6) Responsible for Sending an enquiry to different supplier to get quotes, make the techno commercial comparison and evaluate in terms of Function, Performance and Cost aspects.

7) Responsible for Raising the Capex by making the budgetary proposal along with justification for Management approval.

8) Co-ordinate and ensure release Purchase order to supplier on time.

9) Responsible for qualification of the tools| equipment or Line |Layout mapping etcat both supplier end plant end as well.

10) Responsible for Making documentation such as SOP | WI | Manuals etc.

11) Responsible for providing training to the operator and other stake holders from Manufacturing |Maintenance |Quality.

12) Responsible to Trouble Shooting in Process Equipment & tools by using the Problem-solving tec

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