ods Engineer Composites
2 months ago
About Skyroot Aerospace
A cuttingedge startup founded by exISRO scientists. Dedicated to affordable space access were rewriting aerospace technology rules. Our dynamic team fosters inventiveness collaboration and relentless excellence. Join us on a transformative journey to redefine space possibilities. Welcome to the forefront of space innovation with Skyroot Aerospace
Purpose of Role:
Roles and Responsibilities:
1. Design and Development
- Develop methods for the design and manufacturing of composite materials for components and structures.
- Work with design teams to ensure composite materials meet the necessary structural thermal and durability requirements.
- Evaluate and analyze product designs for manufacturability and suggest design changes to optimize the use of composite materials.
- Generate CAD models technical drawings and tooling designs for composite components.
- Provide recommendations to improve product designs focusing on manufacturability and material performance.
2. Material Selection and Testing
- Research and select appropriate composite materials (carbon fiber Kevlar glass fiber resins) for different applications.
- Perform material testing including tensile compression and fatigue testing to verify that selected materials meet the required standards and specifications.
- Develop test methods for evaluating the performance of composite structures under various conditions.
- Analyze and interpret test data to refine material choices and process parameters.
- Develop and improve composite manufacturing processes (e.g. layup curing resin infusion and autoclaving).
- Optimize production methods to ensure efficiency costeffectiveness and high quality.
- Create work instructions and technical documentation to guide manufacturing teams in the production of composite materials.
- Work closely with production teams to troubleshoot and resolve issues related to composite manufacturing.
- Design and develop tooling jigs and fixtures required for the manufacture of composite components.
- Coordinate the procurement and maintenance of specialized equipment for composite manufacturing (e.g. autoclaves vacuum systems CNC machines).
- Evaluate tooling designs and make recommendations for improvement based on production feedback.
- Develop and implement quality control processes to ensure that composite materials and components meet industry standards (e.g. AS9100 for aerospace).
- Inspect and validate composite parts and structures during and after manufacturing.
- Collaborate with quality assurance teams to create inspection protocols and ensure compliance with safety and performance standards.
- Conduct failure analysis on defective parts and implement corrective actions to prevent recurrence.
6. Project Management and Collaboration
- Manage projects related to composite material development from concept to final production.
- Work closely with crossfunctional teams including designers engineers and production staff to meet project goals and timelines.
- Provide technical support to manufacturing teams during the production process.
- Prepare technical reports and presentations to communicate project progress and outcomes to stakeholders.
7. Research and Innovation
- Stay updated on emerging trends and technologies in composite materials and manufacturing methods.
- Conduct research on new materials fabrication techniques and potential applications for composites in the industry.
- Experiment with advanced composites and nanomaterials to improve product performance and reduce weight.
- Explore automation and digital technologies such as additive manufacturing and robotics in composite manufacturing.
8. Compliance and Safety
- Ensure all composite materials and processes comply with industry regulations and safety standards.
- Develop and implement health and safety procedures related to the handling and processing of composite materials.
- Ensure that the manufacturing processes adhere to environmental regulations and sustainability initiatives.
- Indepth knowledge of composite materials and processes (e.g. resin infusion vacuum bagging prepreg and autoclaving).
- Proficiency in CAD software (such as CATIA SolidWorks) and simulation tools (FEA).
- Strong understanding of manufacturing techniques tools and equipment for composites.
- Excellent problemsolving skills with the ability to troubleshoot production issues.
- Knowledge of industry standards (AS9100 ISO9001) and compliance regulations.
- Strong project management skills and the ability to work collaboratively in a team.
- Bachelor s degree in mechanical engineering Aerospace Engineering Materials Science Manufacturing Engineering or a related field.
- Master s degree or Ph.D. in a related field (optional but beneficial for advanced roles and R&D positions).
CAD models, technical drawings, and tooling designs for composite components, autoclaves, vacuum systems, CNC machines)
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