Lead Mechanical Engineer

3 weeks ago

New Delhi, India TVS Electronics Full time

Roles & Responsibilities- Lead – Mechanical Design EngineerHe/she shall be responsible for driving end-to-end product design and development(Product Owner) of consumer and industrial electronic products, from concept stage through to production release and market launch. This role requires strong technical expertise, hands-on problem-solving skills, and leadership ability to guide a small team of engineers.Key ResponsibilitiesCore Expertise:-- Lead complete mechanical design and development lifecycle: concept design → prototyping → design validation → tooling → product launch. - Translate customer/market requirements into innovative and manufacturable product designs. - Develop detailed 3D CAD models and 2D drawings in SolidWorks with full GD&T and tolerance stack-up. - Perform design calculations, DFMEA, and tolerance analysis for robust product performance. - Design products in plastics (injection moulding), sheet metal, die-casting, and machining. - Drive material selection based on performance, regulatory compliance, and cost. - Ensure manufacturability, assembly efficiency, and cost optimization. - Hands-on experience with 3D printing and rapid prototyping to validate form, fit, and function. - Build and test prototypes to identify design gaps early in the cycle. - Design products with proper thermal management (passive cooling, heatsinks, venting, etc.). - Perform preliminary structural analysis, drop, and reliability considerations. - Define and execute test protocols for functional verification.Team Leadership & Collaboration- Lead and mentor a small team of 2–3 mechanical engineers, providing technical guidance and design reviews. - Collaborate cross-functionally with electrical, firmware, quality, sourcing, and manufacturing teams. - Work with vendors for prototyping, tooling, and production ramp-up. - Review vendor DFM feedback and ensure alignment with quality and performance requirements. - Support project planning, timelines, and deliverables. - Prepare and maintain engineering documentation: BoM, ECNs, ECOs, DHF/Design history, PLM updates.Nice to Have (Added Advantage)- Experience with project management methodologies (Agile/Stage-Gate). - Exposure to PLM tools, configuration management, and documentation control. - Experience in reliability engineering (HALT, life testing). - Vendor management for plastics, sheet metal, and tooling suppliers.Experience & Qualifications- Must have 8–10 years of mechanical product design & development (NPD) experience. - Education Mechanical Engineering , Industrial Engineering or STEM. - Strong background in consumer electronics, or similar domain experience is preferred. - Must-have: SolidWorks CAD expertise with simulation exposure (thermal/structural FEA preferred). - Proven ability to deliver end-to-end product designs from concept to market. - Experience in leading a small team (2–3 engineers). - Excellent problem-solving, documentation, and communication skills.

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