Engineer -Design
2 months ago
Scope of Role
The High Voltage (HV) Electrical Systems Engineer is a crucial member of our battery development team, responsible f or designing, analysing, and integrating high voltage electrical systems tailored for battery applications. Reporting to the Systems Engineering Manager, this role focuses on ensuring seamless interfaces, optimal performance, safety, and reliability within high voltage battery pack systems
Key Roles and Responsibilities.
DFMEA Development:
-Lead the development of comprehensive DFMEA documents to identify potential failure modes, their effects, and the actions required to prevent them during the design phase of high voltage battery pack systems.
-Ensure DFMEA documents are integrated with the overall requirements deck. Develop associated deliverables such as boundary diagrams, interface matrices, and P-Diagrams to support failure mode avoidance strategies.
- Prevent Recurrence Actions: Implement prevent recurrence actions based to eliminate or mitigate potential failure modes and ensure the reliability and safety of battery pack systems.
- Root Cause Analysis: Conduct thorough root cause analyses to identify the underlying causes of quality issues and implement corrective actions to prevent recurrence.
-Establish links between root cause analysis findings and prevent recurrence action plans to ensure continuous improvement.
- Interface with Manufacturing: Collaborate closely with manufacturing teams to ensure that quality considerations are integrated into manufacturing processes, including process control plans and quality assurance procedures.
-Provide guidance on manufacturing process improvements to enhance product quality and reliability.
- Supplier Quality Interface: Work closely with supplier quality teams to define quality requirements for components and materials used in high voltage battery pack systems.
-Conduct supplier audits and assessments to evaluate and improve supplier quality performance.
-Ensure that supplier quality requirements are incorporated into DFMEA and preventive recurrence action plans.
- Continuous Improvement: Drive c ontinuous improvement initiatives to enhance product quality, reliability, and customer satisfaction.
-Utilise Lean Six Sigma principles and methodologies to streamline processes, eliminate waste, and improve overall quality performance.
-Documentation and Reporting: Maintain detailed documentation of quality activities, including DFMEA reports, preventive recurrence action plans, and quality performance metrics.
-Generate regular reports to track progress, identify improvement opportunities, and communicate quality status to stakeholders.
-Contacts Internal TTL management, local TTL team members, suppliers, customer technical staff and management, EE CoE, and ER&D
Area of Responsibility
-Contribute for design and HV Battery pack development.
-Collaborate across teams, to achie ve timelines for tests, audits, and compliances.
-Driving both innovation and efficiency within the Virtual Engineering team
-Develop design concepts/proposals for cell to pack, cell to module to pack and complete pack level design integration for varying cell form factors and chemistries based on customer/internal requirements.
-Support technical discussions to deliver robust fault free designs through the application of Concurrent Engineering disciplines including DFMEA, DFA, DFM, Campaign Prevention Process, Robustness, etc.
-Manage compliance to ensure that all products meet the specification requirements and project targets through a document ed DVP.
-Ensure all requirements are captured and monitored against test results.
-Agree and sign off the component/system requirements with different stakeholders for each domain.
-Involvement during vehicle system architecture and strategy discussions to me et vehicle requirements and ensure all functional safety requirements are captured.
-Monitor/solve system issues and follow through on corrective actions.
-Assist in firefighting and ensure lessons learned are captured in component/system requirements.
-Assess system HV strategies, develop and propose improvements to vehicle and component level strategies, propose validation and gain buy-in from stakeholders
Qualification and Experience
-Bachelor's degree or higher in Engineering, Quality Management, or related field.
-Minimum of 3-5 years of experience in VH Battery development
-Experience in working cross-functionally with manufacturing and supplier quality teams to drive quality improvements.
-Knowledge of regulatory requirements, quality standards, and industry best practices related to automotive manufacturing.
-Excellent analytical, problem-solving, and communication skills.
-Knowledge of functional Safety ISO 26262 standard and compliances
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