Mold Design and Fabrication Engineer

3 days ago

Mundra, Gujarat, India adani capital pvt ltd Full time

Engineer

Responsibilities

Mold Design and Fabrication

  • Lead the design and fabrication of main molds for wind turbine blades, utilizing CAD software and advanced molding techniques to ensure precise geometry and structural integrity.
  • Oversee the creation of detailed mold specifications, including core material configurations and mold surface treatments.

Mold Maintenance and Calibration

  • Develop and implement maintenance schedules for molds, including periodic inspections, cleaning, and repairs to maintain mold accuracy and performance.
  • Calibrate molds and related equipment to ensure consistent dimensional accuracy and optimal production results.

Process Integration and Optimization

  • Ensure seamless integration of molds into the blade production process, coordinating with pre-fabrication and post-mold teams to achieve efficient workflows.
  • Optimize mold processes, including alignment and resin flow, to enhance production efficiency and blade quality.

Quality Control and Assurance

  • Conduct thorough inspections of molds and finished blades, using tools such as CMM and laser scanners to verify compliance with design specifications and quality standards.
  • Address and resolve any quality issues related to mold performance, implementing corrective measures to prevent defects.

Equipment Operation and Maintenance

  • Operate and maintain mold fabrication and processing equipment, including CNC mills and injection molding systems, ensuring proper functionality and performance.
  • Perform routine maintenance, troubleshooting, and repairs to prevent equipment downtime and ensure consistent production.

Safety and Compliance

  • Implement and enforce safety protocols related to mold handling, including proper use of PPE and safe operation of heavy machinery.
  • Ensure compliance with industry regulations and standards, maintaining accurate documentation and facilitating regular audits.

Process Improvement and Innovation

  • Identify opportunities for process improvements in mold design and production, including the integration of new technologies and materials to enhance mold performance and efficiency.
  • Stay updated on industry trends and advancements to incorporate best practices and innovative solutions.

Documentation and Reporting

  • Maintain comprehensive records of mold design, fabrication, maintenance, and performance data.
  • Prepare and submit detailed reports on mold-related activities, including any issues encountered and resolutions implemented.

Training and Development

  • Provide training and support to junior engineers and production staff on mold design, operation, and maintenance.
  • Share expertise and knowledge to enhance team skills and overall production capabilities.

Key Stakeholders - Internal:

  • Pre Fab Engineer
  • Head - Production
  • Lead - Tooling
  • Maintenance Lead - Mechanical

Key Stakeholders - External:

  • Tooling Suppliers
  • Calibration Service Providers
  • Material Suppliers
Qualifications

Educational Background:

  • B. Tech/BE in Mechanical Engineering or Industrial Engineering.

Work Experience:

  • 7+ years of experience in mold design and maintenance within a composite manufacturing environment.

Industry Knowledge:

  • Proficiency in mold design, fabrication techniques, and integration into production processes in the wind energy sector.

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