Quality Assistant Manager

2 days ago

Hosūr, Tamil Nadu, India Knitvel Needles Pvt Ltd Full time ₹ 5,00,000 - ₹ 5,50,000 per year

1. General Quality Assurance Responsibilities

  • Implement and maintain ISO 9001 / IATF 16949 quality systems.
  • Assist in preparing and updating Quality Control Plans (QCP) and Process Flow Diagrams (PFD).
  • Monitor and analyze in-process and final inspection reports.
  • Coordinate with production, maintenance, and design teams to resolve quality issues.
  • Conduct root cause analysis (RCA) and implement corrective & preventive actions (CAPA).
  • Ensure documentation and traceability of all quality records and test results.
  • Handle internal and external audits and support certification renewals.

2. Robotic Welding

  • Inspect robotic weld parameters, path consistency, and weld bead quality.
  • Monitor weld penetration, spatter levels, and undercut issues.
  • Coordinate robot calibration and preventive maintenance checks.
  • Analyze defect data from robotic welding and implement process improvements.

3. Manual & MIG Welding

  • Inspect manual welding joints for porosity, cracks, and proper fusion.
  • Ensure welding process compliance with WPS (Welding Procedure Specification).
  • Monitor welder qualifications and conduct periodic skill assessments.
  • Use of NDT techniques like Dye Penetrant, Visual Testing, and Ultrasonic Testing when applicable.

4. SPM Welding

  • Validate jigs, fixtures, and toolings for special purpose welding machines.
  • Confirm cycle time and quality consistency on customized machines.
  • Troubleshoot frequent defects arising from SPM operation.

5. Press Shop (63 to 500 Ton)

  • Inspect blanks and pressed components for burrs, cracks, and dimensional accuracy.
  • Verify die condition and ensure die setting practices adhere to quality standards.
  • Monitor thickness, alignment, and flatness using gauges and CMM (if required).
  • Coordinate die tryouts and PPAP approvals for new press components.

6. Powder Coating

  • Monitor pretreatment process (degreasing, phosphate coating) and ensure consistency.
  • Inspect coating thickness, adhesion, gloss, and visual appearance.
  • Check for coating defects such as orange peel, pinholes, and chipping.
  • Maintain records of salt spray and cross-hatch test results.
  • Ensure curing oven temperature profiles meet standards.

7. Reporting & Communication

  • Generate daily, weekly, and monthly quality performance reports (Rejection %, PPM, Rework).
  • Support customer complaint analysis (8D / 5 Why) and drive improvement plans.
  • Liaison with customer quality teams during audits and product trials.

8. Skills & Knowledge Required

  • Proficiency in QC tools (7 QC tools, SPC, MSA, FMEA).
  • Good understanding of GD&T and engineering drawings.
  • Exposure to welding symbols, metallurgy, and surface finishing.
  • Basic knowledge of ERP/quality modules (SAP / Oracle preferred).

Mail Id:

Phone No:

Job Types: Full-time, Permanent

Pay: ₹50, ₹55,000.00 per month

Benefits:

  • Food provided
  • Health insurance
  • Life insurance
  • Paid sick time
  • Provident Fund

Ability to commute/relocate:

  • Hosur, Tamil Nadu: Reliably commute or willing to relocate with an employer-provided relocation package (Required)

Education:

  • Bachelor's (Required)

Experience:

  • Quality management: 8 years (Required)

Location:

  • Hosur, Tamil Nadu (Required)

Work Location: In person

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