
Production Head
3 days ago
- Production Management
- Lead and manage end-to-end production activities for Bias and TBR tyre lines.
- Ensure production targets (volume, quality, cost, delivery) are met or exceeded.
- Monitor daily, weekly, and monthly production metrics and take corrective actions where required.
- Coordinate with planning and inventory teams to ensure smooth raw material and component availability.
- Operational Efficiency & Process Improvement
- Identify and implement continuous improvement (CI) initiatives - Lean, Six Sigma, TPM, etc.
- Improve machine utilization, reduce cycle time, and increase overall equipment effectiveness (OEE).
- Minimize waste and ensure efficient resource utilization (manpower, energy, materials).
- Quality Assurance
- Collaborate with the QA/QC team to ensure consistent quality output and compliance with specifications.
- Drive root cause analysis (RCA) and corrective/preventive actions for quality issues.
- Ensure compliance with ISO/IATF 16949, BIS, DOT, ECE, and other applicable standards.
- People Management
- Lead, mentor, and motivate production teams to enhance skills and productivity.
- Foster a culture of accountability, safety, and continuous learning.
- Evaluate and manage workforce requirements; coordinate training and skill development.
- Safety, Health, and Environment (SHE)
- Ensure strict adherence to all safety and environmental regulations.
- Conduct regular safety audits and drive initiatives to create a zero-incident culture.
- Promote 5S and good housekeeping practices on the shop floor.
- Cross-Functional Coordination
- Work closely with maintenance, quality, R&D, HR, and supply chain departments.
- Participate in new product development (NPD) trials and industrialization.
Key B.Tech / B.E. in Mechanical, Production, Rubber Technology, or related field.
- Additional certifications in Lean, Six Sigma, or TPM 15+ years of experience in tyre manufacturing, with at least 5 years in a leadership role.
In-depth knowledge of Bias and TBR tyre production processes including:
- Mixing
- Component preparation
- Building (manual/automatic)
- Curing
- Inspection and finishing
Skills & Competencies
- Strong leadership and team management skills.
- Data-driven decision-making and analytical ability.
- Expertise in production planning tools and ERP systems (e.g., SAP).
- Excellent communication, problem-solving, and project management skills.
- Hands-on experience with automation and Industry 4.0 tools is a plus.
Key Performance Indicators (KPIs)
- Production Output vs Target
- OEE (Overall Equipment Effectiveness)
- Yield and Scrap Rate
- Manpower Productivity
- Customer Complaint Reduction
- Safety Incident Rate
- Cost per Tyre
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