Quality Engineer
3 days ago
1. Primary Responsibilities:
- Monitor paint shop operations (pretreatment, primer, base coat, topcoat, clear coat, curing, etc.) for compliance with standards.
- Ensure adherence to SOPs, work instructions, and control plans.
- Verify correct paint mixing ratios, viscosity, temperature, and humidity controls.
- Conduct in-process and final inspection of painted components.
- Perform quality tests such as gloss, color shade matching, adhesion, film thickness, orange peel, salt spray (corrosion resistance), and surface appearance checks.
- Maintain inspection records as per ISO/TS/IATF standards.
- Identify paint defects (runs, sags, fish eyes, blistering, pinholes, overspray, peeling, etc.) and analyze root causes using quality tools (5 Why, Ishikawa, etc.).
- Coordinate with production and maintenance to implement corrective and preventive actions.
- Drive continuous improvement initiatives for reducing rework/rejection rates.
- Inspect incoming paints, thinners, chemicals, pretreatment solutions, and consumables for quality compliance.
- Liaise with paint suppliers for batch approvals, quality issues, and technical support.
- Maintain quality records, control plans, inspection reports, and test certificates.
- Support audits (internal, customer, ISO/IATF, environmental compliance).
- Ensure compliance with safety, environmental, and statutory regulations for paint shop operations.
- Work with Production, Maintenance, and R&D for new product development (NPD) trials and paint process validation. Support training of operators/inspectors in paint defect identification and quality standards.
2. Knowledge and Skill Requirements:
- Strong knowledge of painting processes (powder coating, liquid painting, electro-deposition, automotive body painting, etc.). Familiarity with quality tools: SPC, MSA, FMEA, APQP, PPAP, 8D, CAPA.
- Proficiency in using inspection instruments (DFT meter, gloss meter, cross-hatch adhesion tester, humidity/temp monitor, salt spray chamber). Analytical and problem-solving skills for defect analysis.
- Good communication, reporting, and cross-functional coordination skills.
- Knowledge of ISO 13485, ISO 9001, IATF 16949, ISO 14001, and OHSAS/ISO 45001 systems.
3. Qualifications / Experience: Education:
- Diploma/B.E./B.Tech in Mechanical / Chemical / Production / Paint Technology. 25 years (Engineer) / 5–10 years (Senior Engineer) in a paint shop quality function, preferably in automotive, industrial coating, or consumer goods.
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