Weaving Manager
4 days ago
Production Planning & Control
- Prepare and execute daily, weekly, and monthly weaving production plans.
- Ensure loom planning based on order priority, fabric construction, and machine availability.
- Monitor production targets, efficiency, and delivery timelines.
- Coordinate with PPC, sourcing, dyeing, and finishing departments for smooth workflow.
2. Operations & Machine Management
- Ensure optimal loom performance (Airjet, Rapier, Projectile, Sulzer, etc.).
- Oversee beam gaiting, knotting, and style changes to minimize downtime.
- Ensure proper machine settings for fabric quality and production efficiency.
- Troubleshoot weaving defects and machine issues.
3. Quality Control
- Ensure production meets specified fabric quality standards.
- Reduce defects such as broken picks, missing ends, double ends, oil stains, etc.
- Conduct root-cause analysis for quality issues and take corrective actions.
- Coordinate with Quality Assurance to implement preventive measures.
4. Workforce & Team Management
- Lead supervisors, fitters, weavers, helpers, and shift staff.
- Allocate manpower effectively across shifts.
- Conduct training programs for skill enhancement of operators and technicians.
- Maintain discipline, motivation, and safety awareness among staff.
5. Material Management
- Monitor yarn availability, beam stock, and required accessories.
- Ensure proper handling of yarn, beams, drop wires, heald frames, and other weaving materials.
- Coordinate with the store and purchase departments for timely procurement.
6. Efficiency & Cost Optimization
- Improve loom efficiency, reduce waste, and control downtime.
- Optimize energy consumption and minimize operating costs.
- Implement lean manufacturing, preventive maintenance, and productivity tools (5S, Kaizen).
7. Maintenance Coordination
- Plan routine and preventive maintenance with maintenance teams.
- Ensure breakdowns are addressed promptly to avoid production loss.
- Monitor the condition of looms, dobby, jacquard, compressors, and allied equipment.
8. Reporting & Documentation
- Maintain daily production reports, loom efficiency records, and quality analysis reports.
- Report deviations, stoppages, and corrective actions to management.
- Assist in audits and compliance documentation.
9. Safety & Compliance
- Ensure adherence to safety protocols and statutory requirements.
- Maintain a clean and organized weaving shed.
- Conduct safety drills and enforce PPE usage.
Job Type: Full-time
Pay: ₹55, ₹60,000.00 per month
Work Location: In person
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