AGM / DGM Coke Oven Electrical

Role & responsibilities

1. Electrical System Management

Ensure reliable operation and maintenance of all electrical installations across the Coke Oven complex, including:

Power Distribution Panels (HT/LT)

Transformers, MCCs, PCCs, Drives (VFDs), and Motors

CDQ Fans, Gas Blowers, Conveyors, Quenching Towers, and Pushers

Gas Recovery Compressors and By-product Handling Systems

Manage 33kV/11kV/6.6kV substations and ensure uninterrupted power supply to all process areas.

Maintain strict control over power quality, voltage regulation, and harmonics within permissible limits.

2. Maintenance Planning & Execution

• Develop and implement preventive and predictive maintenance plans (PPM) for all electrical assets.

Lead breakdown analysis and RCA (Root Cause Analysis) for minimizing equipment failures.
- Ensure timely calibration, testing, and maintenance of protection relays, circuit breakers, and switchgear.
- Plan and execute shutdown maintenance activities in coordination with operations, mechanical, and instrumentation teams.
- Maintain updated maintenance history and reliability data through SAP or CMMS.

3. Project & Modification Works

• Plan and supervise electrical installation and commissioning of new systems, upgrades, and modernization projects.
• Coordinate with EPC contractors for CDQ, Battery, and By-Product plant electrical systems during expansion or modification.
• Implement automation, VFD optimization, and energy-saving initiatives.
• Prepare technical specifications for procurement of spares, panels, and equipment.

4. Energy Management

• Monitor and control specific power consumption (kWh/t coke) for Coke Oven and CDQ areas.
• Implement power factor improvement and demand control measures.
• Conduct energy audits and support ISO 50001 Energy Management System compliance.
• Drive initiatives for LED lighting, motor efficiency upgrades, and load balancing.

5. Team Leadership & Skill Development

• Lead a team of Engineers, Supervisors, Technicians, and Shift Electricians.
• Ensure effective deployment, training, and performance monitoring of the team.
• Develop competency in PLC/DCS troubleshooting, drives maintenance, and automation systems.
• Foster a culture of discipline, accountability, and teamwork.

6. Coordination with Cross-Functional Teams

• Work closely with:

Operation team for power load management and maintenance coordination.

Mechanical / Instrumentation teams for interlinked maintenance activities.

Utilities / Power Plant for power distribution and load scheduling.

Safety & Environment departments to ensure electrical safety compliance.

• Ensure quick restoration of power and system stability during plant upsets.

7. Safety, Health & Environment (SHE)

• Ensure strict adherence to Electrical Safety Standards (IS/IEC) and plant SOPs.
• Implement LOTO, PTW, Arc Flash Prevention, and Earthing Systems across the plant.

Regularly inspect substations, cables, panels, and lighting for hazards.
- Participate in Safety Audits, Risk Assessments, and incident investigations.

Promote safety awareness and conduct toolbox talks regularly.

8. Documentation & Reporting

• Maintain updated documentation for:

Single line diagrams (SLDs) and circuit drawings.

Maintenance logs and breakdown analysis reports.

Power consumption and energy reports.

Inventory management and spare planning.

Prepare MIS reports, monthly performance summaries, and audit documents.

Key Equipment Coverage:

• Coke Pusher Car, Charging Car, Quenching Car electrical systems
• CDQ system drives, fans, and waste heat recovery electricals
• Gas Handling and By-product recovery systems
• Hydraulic system power packs, conveyor drives, and material handling motors Lighting, communication, and earthing systems

Preferred candidate profile

Qualifications:

• B.E. / B.Tech in Electrical / Electrical & Electronics Engineering from a recognized institution.
• Knowledge of Indian Electrical Codes (IE Rules, IS 732, IS 3043, IS 5571, etc.) and IEC standards is mandatory.

Experience:

• DGM: Minimum 1822 years of experience in electrical maintenance of Coke Oven / Ironmaking / Process Plants within an integrated steel plant.
• AGM: Minimum 1418 years of experience in similar functions.
• Experience in CDQ, By-Product Plants, and Power System Reliability is essential.
• Exposure to automation (PLC/DCS Siemens/ABB), SCADA, and VFD systems is highly desirable.

Technical Skills:

• Operation & maintenance of HT/LT electrical systems (up to 33kV).
• Hands-on with Protection relays, Drives (ABB/Siemens), PLC/DCS troubleshooting, and switchgear testing.
• Knowledge of energy efficiency, power quality analysis, and motor diagnostics.
• Familiarity with SAP PM module and MS Office for documentation and reporting