Lead - Mechanical Maintenance, Engineering, ACG Capsules

1 week ago


Khandala Maharashtra, India ACG World Full time ₹ 6,00,000 - ₹ 12,00,000 per year

Group Company
ACG Associated Capsules Pvt. Ltd.

Primary Responsibilities

  • Ensure to achieve reduction in downtime on account of machine automation and electrical
  • Conduct, monitor and analyse the condition of machine/equipment based on failures and deviations in various parameters to carry out predictive/preventive maintenance by utilizing equipment/machine downtime
  • Implement modification in Hardware / Software related to CAPA for minimizing repeated failures
  • Conduct condition-based maintenance along with the mechanical and electrical works
  • Analyze data from available log books/SCADA systems and accordingly prioritize line of actions for mitigation
  • Conduct root cause analysis for repeated failures and implement CAPA
  • Ensure availability of critical spares in ready to use condition to maintain plant up-time
  • Adhere to electrical safety guidelines at all times
  • Ensure smooth functioning of Gel room, HCM, PFD and Utility equipment w.r.t automation
  • Ensure smooth operation of control systems (PLC, HMI, SCADA) VFD, SERVO DRIVES & controlling parameters as per norms
  • Support and Close Coordination with shift Incharge Mechanical and electricals and ensure minimum breakdown on account of HCM online
  • Calibration & Verification
  • Ensure calibration and verification of all listed equipment as per calibration calendar
  • Maintain documentation related to calibration and verification activities such as history cards, calibration certificates and traceability certificates
  • Compliance to regulatory and statutory norms
  • Review mechanism to be followed to ensure equipment status wrt calibration activities
  • Develop alternate vendor development & risk assessments in order to mitigate risk and adhere to compliance
  • Plan and execute capacity expansion and other improvement projects in the facility wrt to automation
  • Plan, execute and ensure adherence to project tracker/planner for various improvement projects as per budget and schedule
  • Coordinate with consultants/internal SMEs for designing systems wherever required
  • Support other user functions in execution of their departmental projects
  • Energy Conservation
  • Ensure implementation of various energy saving projects to achieve budgeted ECR
  • Monitor, plan and execute energy cost reduction activities to achieve budgeted energy cost
  • Cost optimization
  • Ensure reduction in spares consumption
  • Ensure cost optimization in improvement projects with vendor development
  • Ensure cost optimization in calibration and verification activities

Internal Process

  • Prepare & submit monthly project tracker to HOD
  • Prepare & submit monthly review trackers for calibration activities to HOD
  • Submit PM compliance report on monthly basis to HOD

Key Result Areas

  • Downtime reduction
  • Productivity increase
  • Cost optimization
  • ECR Reduction
  • Completion of improvement projects as per approved plan
  • Calibration & verification of listed equipment as per the calibration calendar

Key Interfaces
Internal Interfaces
External Interfaces

  • Lead Engineering online
  • Lead utility Maintenance
  • Shift engineer Mechanical
  • Customers
  • Vendors

Competencies
Sound knowledge of Preventive & Breakdown Maintenance

Knowledge of Mechanical Engineering (Manufacturing)

Basic Utility and Maintenance Operation

Basic troubleshooting & Repair

Persona-Integrator

Persona-Partner

Persona-Innovator

Has the candidate displayed any of the Values (Caring/Collaborative/Progressive) during the discussions?



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