Process Expert-Operations and Quality, Transformer Insulation
5 days ago
Location:
Mysore, Karnataka, IndiaJob ID:
R0104405Date Posted:
Company Name:
HITACHI ENERGY INDIA LIMITEDProfession (Job Category):
Quality ManagementJob Schedule:
Full timeRemote:
NoJob Description:
The opportunity
We are seeking a hands-on Process Expert to lead operations and quality initiatives across the entire plant, including board machines (M1 & M2), paper production, and component areas. The role focuses on driving continuous improvement (CI), optimizing in-process quality control, and supporting expansion and standardization.
How you'll make an impact
Develop and implement new manufacturing systems and processes to support product integration and operational improvements.
Collaborate with cross-functional teams to prepare and maintain essential process documentation, including process operation charts, control plans, process flow charts, SOPs, tooling lists, and production capacity studies.
Design and install new equipment and tooling for production lines using AutoCAD and other design tools.
Monitor and improve key performance indicators such as Overall Equipment Effectiveness (OEE), SPC studies etc.,
Conduct time and motion studies, cycle time analysis, and line balancing to optimize throughput and reduce manufacturing costs.
Lead process improvement initiatives using methodologies such as 6S, Kaizen, and Value Stream Mapping (VSM).
Analyse customer complaints and implement effective Corrective and Preventive Actions (CAPA) in machining and assembly processes.
Continuously improve process quality and reduce non-value-added activities in Board, paper and component manufacturing units.
Organize plant start-up and shutdown schedules to minimize production loss. Respond to equipment breakdowns and report downtime trends.
Undertake special projects and contribute to ongoing improvement efforts. Perform root cause analysis and resolve technical problems.
Drive process optimization and standardization across the plant. Champion in-process quality control (IPQC) and ensure adherence to quality standards.
Create and maintain engineering drawings, engineering orders, and Engineering Change Notices (ECNs).
Ensure timely updates and accuracy of all engineering data within the Product Lifecycle Management (PLM) software.
Living Hitachi Energy's core values of safety and integrity & responsible to ensure compliance with applicable external and internal regulations, procedures, and guidelines.
Responsible to ensure compliance with applicable external and internal regulations, procedures, and guidelines.
Your Background
Full-time BE/B. Tech in Mechanical/Production/Industrial Engineering or B.Sc. in Paper Technology.
Minimum relevant work experience of 4 to 6 Years
Proficiency in using practically in projects on AutoCAD and PLM software.
Strong knowledge of continuous process manufacturing systems, tooling design, and lean methodologies. knowledge of pulp and paper manufacturing processes is an advantage.
Experience with FMEA, Poka Yoke, and continuous improvement practices.
Excellent analytical, problem-solving, and communication skills.
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