Maintenance Head

4 days ago

Bengaluru, Karnataka, India Sansera Engineering Full time ₹ 12,00,000 - ₹ 36,00,000 per year

Job Summary:

We are seeking a dynamic Maintenance Manager – Electrical & Mechanical to lead the maintenance operations of our high-precision Machine Shop. The ideal candidate will have strong technical knowledge of CNC machinery, deep expertise in TPM (Total Productive Maintenance) strategy, and hands-on experience with control systems like FANUC, Siemens, HEIDENHAIN.

The role requires strong leadership, troubleshooting, and planning skills to ensure minimum downtime and high operational efficiency.

Required Skills & Competencies:

Strong technical knowledge in mechanical and electrical systems of CNC machines.

Proficiency in FANUC and Siemens control systems, programming, and diagnostics.

Expertise in TPM implementation and improvement projects.

Problem-solving and analytical thinking.

Leadership, team management, and communication skills.

Hands-on experience in managing utility systems (compressors, DGs, cooling towers, etc.) is an added advantage.

Upkeep Machines in good working condition

Keep MTTR MTBF in control as per best Industry standards

Improve the Product quality by ukeeping the condition of the machines and utilities

Participation in CFT for plant improvements and take ownership of plant projects( Capex and Maintenance)

Optimise Power and fuel cost and R and M cost

Preferred Industry:

Automotive / Precision Engineering / Auto Components / Capital Equipment Manufacturing

Roles and Responsibilities

Key Responsibilities:

1. Preventive & Breakdown Maintenance

Lead and execute preventive, predictive, and breakdown maintenance activities for CNC, VMC, HMC, and conventional machines.

Analyze root causes of frequent failures and implement corrective actions to prevent recurrence.

Maintain and optimize machine performance to ensure high OEE (Overall Equipment Effectiveness).

  1. TPM Implementation

    Drive TPM strategy across the machining shop to improve machine reliability and productivity.

Establish and monitor TPM pillars (Autonomous Maintenance, Planned Maintenance, Kaizen, etc.).

Train and coach the maintenance team on TPM tools and techniques.

  1. Programming & Control Systems

    Troubleshoot and program PLC/CNC control systems – primarily FANUC and Siemens/ HEIDENHAIN.

Interpret electrical, mechanical, and hydraulic schematics.

Ensure correct machine interfacing and functioning of sensors, actuators, and automation systems.

  1. Team Leadership & Development

    Lead a multidisciplinary team of mechanical and electrical technicians.

Create skill development plans and promote a culture of safety, quality, and continuous improvement.

Allocate resources, plan shifts, and monitor team performance.

  1. Spares & Inventory Management

    Optimize inventory of critical and consumable spare parts.

Liaise with vendors for procurement of parts, AMC contracts, and specialized services.

  1. Compliance & Documentation

    Ensure compliance with all safety and statutory regulations.

Maintain and update equipment history, maintenance records, calibration data, and audit documentation.

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