NPD Head For Reputed Aluminum Die Casting Company(NPD, HPDC, GDC)
6 days ago
Key Responsibilities:
- Handle end-to-end NPD activities for aluminium castings using GDC, HPDC, and LPDC technologies.
- Lead new process definition from design, alloying, melting, die casting, fettling, machining, and dispatch.
- Review customer drawings, technical requirements, and coordinate with cross functional teams.
- Collaborate with design, tooling, process, and quality departments for APQP, PPAP, and prototyping.
- Organize in die/tool design, casting simulation reviews, and feasibility discussions.
- Plan and execute tool trials, pilot runs, and process validations.
- Prepare FMEA, control plans, process flows, and work instructions.
- Drive production planning, manpower allocation, and preventive maintenance programs.
- Implement Lean manufacturing, TPM, and 5S practices to boost production and reduce wastage.
- Integrate ERP/MES tools for real-time monitoring and efficiency tracking.
- Interact with customers during development phases, sample approvals, and audits.
- Ensure timely completion of first piece approval and PSW submissions.
- Drive improvements in quality, cost, and process efficiency during product industrialization.
Required Skills and Qualifications:
- Diploma / B.E. / B.Tech in Mechanical, Production, or Metallurgy Engineering.
- Minimum 10 years of experience in aluminium die casting NPD GDC, HPDC, and LPDC.
- Strong knowledge of APQP, PPAP, FMEA, GD&T, and expert in Aluminum Die casting.
- Hands-on experience in die/tool development and validation.
- Familiar with machining and quality assurance methods.
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