
Mechanical Maintenance Engineer
4 days ago
Role & responsibilities
Support in creating preventive and predictive maintenance schedule at daily, weekly and monthly level for the mechanical activities, in coordination with Production, Technology and CES teams
Create the resourcing plan as per the maintenance schedule in order to handle day-to-day mechanical maintenance activities as well as shutdown jobs as per plan
Collate mechanical discipline data for performance monitoring and prepare information report detailing out performance against KPIs of mechanical maintenance, take corrective actions and present the same to the lead maintenance in case of any escalations
Create a plan for inventory control activities of mechanical spares and get it approved to ensure effective maintenance operations; issue spares for job execution as and when required
Assist discipline manager with spares identification for procurement; follow up with vendor, purchase, and stores to ensure availability of the spares
Assist in preparing mechanical maintenance cost and budgeting process, and analyse the same to ensure efficient utilization
Execute as well as supervise mechanical maintenance task with quality and safety; ensure timely completion of tasks in adherence to standards, procedures and best practices
Manage preventive and corrective mechanical maintenance of plant machinery in order to minimize production/ quality loss
Analyse the current condition of the equipment, and monitor its performance trends to identify irregularities so as to rectify the same & ensure improvement in availability of equipment
Carry out preservation activities as per schedule to ensure performance, functionality, as well as availability of the equipment's, assets etc.
Manage the execution of shutdown jobs as per schedule to ensure timely completion
Carry out regular look, listen, and feel (LLF) visits in the plant to identify potential failures, and suggest measures to rectify the same if any
Identify issues jointly with Production, Quality, CES, EHS, and Technology teams, collect inputs and implement suggested measures to enhance plant health
Conduct troubleshooting and root cause analysis (RCA) as an when required in coordination with CES team for technical support
Maintain integrated management system (IMS) documents for mechanical maintenance to ensure repository of records for review and audit purposes
Participate in reliability & integrity studies of mechanical systems and components as identified to ensure their safe and reliable operations
Maintain integrity of maintenance with SAP PM and SAP MM data, analysis and costs by ensuring timely and correct data entries (such as pending jobs etc.) and validations
Liaison with workshop team for repair activities so as to ensure timely completion of maintenance activities
Facilitate and support minor projects activities as and when required
Preferred candidate profile
Knowledge of various codes & standards
Understanding of Mechanical equipment's periodic, proactive, & shutdown maintenance
Ability to repair mechanical equipment's & refurbishment
Troubleshooting & analysis
Turnaround & shutdown coordination
Contractor management
Health and safety
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