Production Engineer
3 days ago
Production Engineer Job Description - Mirana Toys
We're looking for a highly motivated and experienced Production Engineer to join our fast-paced toy manufacturing team. The ideal candidate will be a hands-on problem-solver with a strong background in injection molding, excellent manpower management skills, and proven expertise in implementing Quick Mold Change (QMC) techniques to maximize efficiency and output.
Key Responsibilities:
Production Operations & Efficiency
- Optimize and manage all production processes, focusing primarily on the injection molding department to ensure toys meet high-quality standards and production targets.
- Lead the implementation, standardization, and continuous improvement of Quick Mold Change (QMC) procedures to significantly reduce machine downtime and increase overall equipment effectiveness (OEE).
- Monitor production KPIs (Key Performance Indicators) such as scrap rate, cycle time, and output, initiating corrective actions to address deviations promptly.
- Ensure all equipment and machinery are operating optimally and coordinate with the maintenance team for preventative and breakdown maintenance.
Injection Molding Expertise
- Desired expertise in injection molding machine make FCS HN125, HN150, HN350.
- Oversee all injection molding processes, including mold setup, material preparation, parameter optimization (temperature, pressure, cycle time), and troubleshooting.
- Conduct mold trials and material evaluations for new toy parts, documenting standard operating procedures (SOPs).
- Troubleshoot complex molding defects (e.g., flash, short shots, warpage) and implement robust solutions.
Manpower and Shift Management
- Directly manage and supervise production staff across multiple shifts (e.g., 2-shift or 3-shift operations).
- Coordinate shift handovers, ensuring clear communication of production status, targets, and any ongoing issues.
- Schedule and delegate tasks to operators, technicians, and supervisors to maintain a smooth and continuous workflow.
- Provide coaching, training, and performance evaluation for production personnel, focusing on safety, efficiency, and quality adherence.
Quality & Safety
- Work closely with the Quality Assurance team to implement process controls that prevent defects and ensure all products comply with safety and quality regulations (e.g., ASTM, EN-71).
- Champion a safety-first culture, ensuring compliance with all company and regulatory safety procedures, particularly around heavy machinery and high-temperature processes.
Required Qualifications
- Education: Bachelor's degree in plastic / polymer / mechanical / production / manufacturing / industrial engineering, or a related field.
- Experience: Minimum of 2+ years of experience in a production engineering role, preferably within a high-volume manufacturing environment (e.g., plastics, automotive components, or toy manufacturing).
- Technical Skills: Must have extensive, proven experience with injection molding technology, materials, and troubleshooting. Demonstrated success in implementing and sustaining Quick Mold Change (QMC) systems.
- Management Skills: Proven ability to effectively manage, motivate, and organize a large production workforce across multiple shifts.
Skills and Attributes
- Strong analytical and data-driven approach to problem-solving.
- Excellent communication and interpersonal skills to collaborate with cross-functional teams (Maintenance, R&D, Quality).
- Proficiency in process improvement methodologies (e.g., Lean Manufacturing, Six Sigma).
- Ability to perform under pressure and manage competing priorities in a dynamic production setting.
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