Senior Tooling Engineer

4 days ago

Bengaluru, Karnataka, India Careernet Full time ₹ 1,04,000 - ₹ 1,30,878 per year

Key Skills: Tooling, QMS, 3D Modeling tools, Design, Documentation.

Roles and Responsibilities:

  • Study specifications in detail and prepare 2D/3D sketches of tools, fixtures, and gauges.
  • Plan and execute manufacturing processes in consultation with machine operators.
  • Prepare and obtain approvals for drawings, inspection reports, and design validation sheets.
  • Update activity trackers, request trackers, NDA trackers, and supplier file trackers.
  • Investigate and identify cost reduction opportunities through cost analysis reviews.
  • Establish cost estimates for production processes and tooling costs, reviewing alternatives and making recommendations for improvement.
  • Assess cost-effectiveness of tools, gauges, and fixtures, tracking actual costs relative to budget and reporting status regularly.
  • Prepare tooling budgets, continuous improvement plans, and mistake-proofing stories.
  • Adopt a flexible approach to workload and assume new responsibilities as appropriate.
  • Maintain quality systems in the applicable area, including closure of non-conformance within agreed dates.
  • Maintain all QMS & IMS documents of the department (ISO 9001, 45001, 14001 & AS9100).
  • Identify critical tooling, gauges, and fixtures and list risk mitigation plans to ensure minimal downtime.
  • Send inquiries and ensure supplier quotations meet cost estimates, negotiating prices with suppliers.
  • Prepare purchase indents and follow up until PO release.
  • Identify resource constraints and escalate any technical or administrative roadblocks to the team lead or head of department.
  • Participate in department sunrise meetings and communicate regularly with all team members to ensure good two-way communication regarding tooling issues.
  • Create material code requests and maintain the document management system (DMS).
  • Clear tooling GRN and tooling bill statement sheets.
  • Ensure safety in the tool room and promote safe work practices.
  • Identify continuous improvement projects in the department and facilitate timely completion.
  • Follow up with suppliers to ensure on-time completion of material inwarding and incoming inspection for tools and fixtures.
  • Upload supplier documents, such as NDA, SRF, OS certificates in the portal and DMS.
  • Review and ensure all tooling activities are completed before releasing the bill of tools.
  • Work towards achieving company goals and adhere to company/HR policies and ethics.
  • Proactively contribute to the team and actively commit to team development.
  • Take ownership of projects, planning milestones, timelines, budgets, resources, and identifying potential risks to deliver engineering aspects within agreed completion dates.
  • Be proactive regarding task completion and periodically advise the wider team on project status, timing, resources, issues, and ability to deliver on time with excellence.

Skills Required:

Top of Form

  • Experience in tooling design - tools, gauges, fixtures
  • Skilled in 3D modeling tools like CATIA, SolidWorks, or similar
  • Knowledge of QMS standards (ISO 9001, AS9100, etc.)
  • Good understanding of manufacturing processes
  • Able to manage technical documentation and records
  • Experience with cost estimation and finding cost-saving ideas
  • Strong in supplier coordination and follow-ups
  • Good communication and team collaboration skills
  • Ability to handle projects independently and meet deadlines

Education: Bachelor's Degree in related field

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