Mechanical Product Development Engineer with specialization in plastic

2 days ago

Bengaluru, Karnataka, India Flexli Pvt Ltd Full time ₹ 12,00,000 - ₹ 36,00,000 per year

Key Responsibilities

  • Lead end-to-end product development for plastic components and assemblies.
  • Drive material selection considering performance, cost, compliance, and sustainability.
  • Create 3D CAD models and detailed 2D drawings with GD&T for production.
  • Perform Moldflow/FEA simulations to optimize designs for manufacturability and reliability.
  • Collaborate with toolmakers/suppliers for injection molding tool design, review, and validation.
  • Resolve tooling and production issues (warpage, sink marks, shrinkage, weld lines).

    Ensure compliance with industry standards (UL, ISO, RoHS, REACH, FDA if applicable).
  • Support prototype development and testing (3D printing, CNC, soft tooling).
  • Conduct and document DFMEA/PFMEA, and lead root cause investigations for failures.
  • Provide technical leadership, mentoring junior engineers and guiding design reviews.
  • Partner with sourcing and supply chain teams to achieve cost, quality, and delivery targets.

Required Skills & Qualifications
- 5+ years of experience in product development with a focus on plastics.
- Strong knowledge of engineering plastics (ABS, PC, Nylon, composites, high-temp).
- Proficiency in CAD tools (SolidWorks, CATIA, Creo, or NX).
- Hands-on experience with Moldflow analysis, DFM/DFA principles, GD&T.
- Expertise in injection molding processes, tooling design reviews, and troubleshooting.
- Experience in tolerance analysis for multi-part plastic assemblies.
- Familiarity with environmental & regulatory compliance (UL, ISO, FDA, RoHS, REACH).
- Strong analytical, problem-solving, and communication skills.
- Proven ability to work in cross-functional teams and manage supplier interactions.

Preferred candidate profile

  • Exposure to other plastics processes (extrusion, blow molding, thermoforming).
  • Knowledge of environmental testing (humidity, UV, chemical resistance).
  • Hands-on prototyping experience (3D printing, rapid prototyping).
  • Contributions to patents, innovation projects, or IP generation.
  • Experience with Agile/Scrum product development processes.

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