In Charge Maintenance

Department: CTD+ Mechanical

Job Grade: M1(A)-M2

Reports To: Lead Mechanical

Purpose:

• Mechanical maintenance Engineer will play a critical role in ensuring the smooth and reliable operation of our biogas production plants.
• Will be responsible for the installation, calibration, maintenance and troubleshooting of various Mechanical and control systems within the plant.
• His/her expertise will contribute to the optimization of biogas production processes, enhancing plant efficiency and sustainability.
• Ensure the safe and efficient operation of Mechanical systems during your shift, including overseeing maintenance, troubleshooting, and ensuring compliance with safety and operational standards.

Direct Reports: Jr.- Sr. Engineers will directly report to the position.

Dimensions Of Position / KPI:

• Mechanical installation: Install, configure, and calibrate a wide range of Mechanical devices
• Preventive Maintenance: Develop and execute preventive maintenance plans for Mechanical and control systems to minimize downtime and equipment failures.
• Calibration and Validation: Regularly calibrate and validate Mechanical equipment to maintain accuracy and compliance with industry standards.
• Troubleshooting: Diagnose and resolve issues related to Mechanical and control systems to minimize production interruptions.
• Data Analysis: Analyze data collected from Mechanical systems to identify trends and areas for improvement in plant performance.
• Documentation: Maintain accurate records of Mechanical maintenance activities, calibration logs, and equipment manuals.
• Safety Compliance: Ensure that all Mechanical systems comply with safety regulations and industry standards.
• Training: Provide training plant operators and technicians on the proper use and maintenance of Mechanical equipment.
• No Customer complaint

Area Of Operation: Collaborating with production team to meet assigned target.

Key Result Areas: Take corrective actions to solve the problems

• To take regular, periodic plant rounds in all Control rooms and Plants under him to check/ensure healthy operating conditions, notice abnormalities and critical problems.

Planning and execution of job

• Planning and execution of job

Training & development

• Interact with various departments. Like Process/Mech/Elect/ Stores/Purchase/ Safety to execute instrument maintenance jobs effectively with respect to quality, safety, cost and time of completion

Trouble free functioning in field

• Ensure all faulty instruments are serviced/repaired and calibrated in Workshop with quality

General and Task Management:

• Effectively and efficiently ensuring the production of the required daily/weekly/monthly targets in line with customer specifications, meeting quality and delivery expectations, minimizing costs where possible and ensure the required best working practices are always maintained
• Responsible for plant production, meeting customer requirements and maintaining the orderly and productive operation of planned activities
• Determines & monitors the weekly production target for the respective processes shed
• To keep the senior posted about timely availability of the raw material and allied issues of production
• Come out with innovative ideas that will facilitate improving performance & results of the operation
• Trouble shooting & debottlenecking.

Safety & Environment:

• Ensure that the function operates in accordance with any health, safety and environmental policies and procedures to ensure the safety and wellbeing of staff and visitors
• Review environmental strategies that impact on future ways of operating and ensure implementation where possible
• Review the use of technological systems that support a more environmentally friendly approach

Interactions (Internal & External) : Internal:

• Contact: Plant People Frequency: As & When required Purpose: For guidance, discussion on operational and strategic issues, new initiatives. Reviews.
• Contact: Plant HOD's Frequency: As & When required Purpose: To discuss initiatives, issues, Plan, support, expectation management and reviews,
• Contact: Team members Frequency: As & When required Purpose: To guide, drive, review, report and work management and ensuring delivery.
• Contact: Other Internal Teams Frequency: As & When required Purpose: To provide required support, addressing concern, resolving matters and establish communications
• Contact: Support Functions Frequency: As & When required Purpose: To ensure smooth transitions of finances, manpower, IT, logistics, HSE etc.

Skills And Attributes:

• Excellent man- management skills
• Excellent interpersonal skills
• Ability to manage a variety of cross-functional team members
• Excellent written, verbal and presentation skills
• Excellent organizational and follow-up skills
• Competence in problem solving, team building, planning and decision making
• Commercial and Financial acumen.

Qualifications:

• Bachelor's degree in Mechanical engineering or a related field.
• Experience 5-10 Years

Knowledge & Experience:

• Proven experience in the operation and maintenance of Mechanical systems in a similar industrial environment, preferably in the renewable energy or biogas sector.
• Strong knowledge of Mechanical devices, their installation, calibration, and troubleshooting.
• Familiarity with safety protocols and regulations in an industrial setting.
• Excellent problem-solving skills and attention to detail.
• Strong communication and teamwork skills.
• Ability to work independently and in a team, often in a dynamic and fast-paced environment.
• Flexibility to work on-call and respond to plant emergencies as needed.
• Professional certification in Mechanical or control systems.
• Knowledge of data analysis and reporting tools.
• Familiarity with maintenance management software.
• Develop mechanical specifications for various plant equipment including Pressure vessels, heat exchangers, pumps and compressors and allied equipment.
• Develop and select pipe specifications for various applications.
• Development of procurement documentation such as request for quotation summary, specifications, datasheets and supplier deliverable requirement lists (SDRLs). Vendor liaison and Technical Bid Evaluation
• Liaising with the client to establish and clarify their requirements and ensure that these are fulfilled.
• Maintaining quality of project deliverables, while ensuring projects are delivered on time and within budget.
• Adding innovative thinking at design review stages along with the production of documentation to aid design, tender and procurement for mechanical equipment.
• Site based surveys, as-built exercises, and constructability reviews. Support for FAT's and SAT's to support our clients
• Commitment to and promotion of OSL's values and ensuring the realization of company and project health, safety, environmental, quality and ethics, systems, policies and procedures.
• A good understanding of the industry standards and norms, including a working knowledge of API, ASME, ISO and EN standards.
• Knowledge of the design and specification/purchase both static and rotating equipment including pumps, compressors, pressure vessels and heat exchangers and so forth.
• Experienced in quality control requirements and quality assurance for engineering work.
• Experienced in providing site support for fabrication or installation.
• Experience in the fabrication and installation of mechanical equipment and / or piping.
• Experienced in use of design and assessment methods used within discipline.
• Experienced in 3D design and modelling methods used within discipline.