Lead - Machine Operator

7 hours ago

Hyderabad, Telangana, India Pragati Rrd Full time ₹ 6,00,000 - ₹ 12,00,000 per year

Job Summary:

The Lead Operator (OP1) is a skilled and permanent machine operator responsible for independently operating and managing fully automatic, HMI-controlled machines in a production environment. OP1 plays a key role in executing production plans, maintaining machine efficiency, ensuring product quality, and leading junior operators (OP2 and OP3) on the shop floor.

The role demands technical proficiency, responsibility for machine performance and safety, and the ability to coordinate with maintenance, quality, and supervisory teams to ensure uninterrupted and efficient operations.

Key Skills: Machine Operation:

  • Full operational control of fully automatic machines
  • Proficient in HMI systems: navigating screens, inputting commands, interpreting alarms
  • Understands machine logic, automatic cycles, safety interlocks, and process flows
  • Monitor machine performance, address alarms, and initiate appropriate troubleshooting measures.

Setup, Changeovers & Calibration:

  • Independently performs tool changeovers, parameter settings, and initial calibration
  • Adjusts recipes or production settings through HMI

Troubleshooting & Maintenance:

  • Diagnoses and solves faults in automatic machinery
  • Reads error codes and alarm logs on HMI for problem-solving
  • Performs basic electrical and mechanical maintenance; raises service requests when needed

Quality Assurance:

  • Conducts in-process inspections
  • Adjusts machine settings based on product feedback
  • Uses measurement tools (Vernier, micrometre, gauges)
  • Maintain records of inspection, deviations, and corrective actions.

Documentation & Reporting:

  • Maintain accurate shift logs, production reports, downtime tracking, and batch traceability using HMI and manual systems.
  • Ensure documentation of all changeovers, maintenance, and quality checks.

Safety & Compliance:

  • Ensures adherence to machine safety protocols
  • Conducts lockout/tagout (LOTO) procedures during maintenance
  • Lead daily safety briefings and report any near misses, unsafe conditions, or incidents.
  • Trains OP2/OP3 on safety practices

Leadership & Communication:

  • Leads designated area teams, delegates tasks to OP2/OP3
  • Communicates issues to maintenance, quality, or supervisors
  • Provides on-the-job training in machine handling, safety, and quality.
  • Ensure continuous skill development of the team by identifying gaps and mentoring.

Preferred candidate profile

Educational Requirements:

  • High school diploma or equivalent.
  • Additional certifications or training in printing processes or UV technology is a plus.

Experience:

  • 2+ years of experience as a machine operator in a printing environment, with knowledge of UV or 1 over 1 perfecting systems.
  • Experience in both UV and 1 over 1 perfecting printing is highly preferred.
  • Experience working in rotational Shifts

Technical Skills:

  • Understanding of machine operation, print quality control, and basic troubleshooting techniques.
  • Knowledge of UV ink systems and 1 over 1 perfecting printing technology.

Soft Skills:

  • Strong attention to detail and ability to follow instructions.
  • Ability to work efficiently in a team and under pressure.
  • Good communication skills and a proactive approach to problem-solving.

CTC: As per market standards

  • Captain Machine Operator

    8 hours ago

    Hyderabad, Telangana, India Pragati Rrd Full time ₹ 5,00,000 - ₹ 25,00,000 per year

    Job Summary:The Captain (Master Operator) is the highest-level machine operator on the production floor, responsible for complete ownership of the machine's performance, including operation, setup, troubleshooting, optimization, and team guidance. The Captain acts as the technical expert for a specific machine or process line, especially where fully...

  • Assistant Machine Operator

    6 hours ago

    Hyderabad, Telangana, India Pragati Rrd Full time ₹ 1,50,000 - ₹ 4,50,000 per year

    Job Summary:The Assistant Operator (OP2) is a semi-skilled team member responsible for supporting machine operations on fully automatic and HMI-controlled equipment. Working under the guidance of the Lead Operator (OP1), OP2 assists with machine running, basic quality checks, setups, and material handling.This role is ideal for individuals with basic...

  • moulder machine operator-flex machine

    2 weeks ago

    Hyderabad, Telangana, India Skydove hr Service Full time ₹ 48,00,000 - ₹ 55,17,800 per year

    A Moulding Machine Operator (Flex Machine) operates and maintains moulding machinery to produce molded parts, requiring them to set up the machine, monitor the process, perform quality checks, conduct basic maintenance, and adhere to safety protocols to meet production standards and minimize waste. The specific "flex" aspect of the role might refer to...

  • Foam Machine Operator

    7 hours ago

    Hyderabad, Telangana, India HEALOMEX BIOSCIENCES PVT LTD Full time ₹ 1,80,000 - ₹ 3,60,000 per year

    Job Description:Foam Machine Operation: Set up, operate, and monitor various machines for Foam cutting and shaping.Load and unload materials, position them correctly, and ensure proper setup of machinery.Inspect finished products for defects, ensure accuracy against specifications, and make necessary adjustments to the machines.Read and interpret work...

  • VFFS Machine Operator

    11 hours ago

    Hyderabad, Telangana, India FRUMAR MARKETING PRIVATE LIMITED & TEJAS FOOD INDUSTRIES LLP Full time ₹ 3,18,000 per year

    Company Name: Frumar Agri Foods Pvt LtdBrand Name: Swetha Telugu foodsExperience: 0 to 2 YearsLocation: HMDA Truck Logistics, Batasingaram, Abdullapurmet, Rangareddy Dist Telangana, India..Salary: Best in industry (Based on Experience)Notice Period: Immediate1. VFFS Machine OperatorJob Summary:Responsible for operating and maintaining Vertical Form Fill Seal...

  • Helper - Machine Operations

    5 hours ago

    Hyderabad, Telangana, India Pragati Rrd Full time ₹ 2,00,000 - ₹ 6,00,000 per year

    Job Summary:The Helper (OP3) is an entry-level, unskilled support role in the production team, responsible for assisting machine operators (OP1 and OP2) with material movement, cleaning, and basic support tasks. OP3 ensures that machines are kept supplied, work areas are clean, and operations run smoothly.This position is typically temporary or casual and...

  • R&D Machine operator

    1 week ago

    Hyderabad, Telangana, India Hetero Full time ₹ 4,00,000 - ₹ 8,00,000 per year

    Key ResponsibilitiesOperate, monitor, and maintain injectable manufacturing machines such as:Vial washing, tunnel sterilizer, vial filling & sealing machinesAmpoule washing, filling & sealing machinesLyophilizer, autoclaves, isolators, and related equipmentEnsure compliance with cGMP, GDP, and safety guidelines during operations.Perform machine setup,...

  • Salvagnini S4+P4 Machine Operator

    2 weeks ago

    Hyderabad, Telangana, India beBeeProgramming Full time  8,00,000 -  12,00,000

    Job Title: Salvagnini S4+P4 ProgrammerWe are seeking an experienced programmer to join our team in Saudi Arabia. The ideal candidate will have a strong background in programming and experience with the Salvagnini S4+P4 machine.Key Responsibilities:Program and operate the Salvagnini S4+P4 machine.Maintain and troubleshoot the machine as needed.Work closely...

  • Cnc Machine Operator/CMM operator

    13 hours ago

    Hyderabad, Telangana, India Venpa Staffing Full time ₹ 9,00,000 - ₹ 12,00,000 per year

    Hi ConnectionsWe are hiring for CNC MILLER/CNC TURNER/ CMM OPERATORLocation : Hyderabad preferredMode of interview : Face to face only.Education: MUST be from Mechanical.Role & responsibilities : CNC MILLER/CNC TURNERQUALIFICATION: ITI/DIPLOMOEXPERIENCE: 3-5 YEARSPREFFERED MACHINES:FANUC OR HAAS CONTROL3AXIS OR 4 AXIS MACHINING2D PROGRAMMING KNOWLEDGE IS...

  • Manufacturing Engineer

    2 weeks ago

    Hyderabad, Telangana, India beBeeMechanical Full time ₹ 18,90,000 - ₹ 37,80,000

    Job Opportunity:Seeking an experienced individual with a strong background in mechanical engineering and CNC machine operation.Key Responsibilities:Operating and controlling Biese CNC machines to produce high-quality products.Maintaining CNC machines to ensure optimal performance and efficiency.Meeting production targets and deadlines while adhering to...