Senior Industrial Engineer

3 days ago

Chennai, Tamil Nadu, India Ambattur Fashion Full time ₹ 12,00,000 - ₹ 24,00,000 per year

Key Responsibilities:

Production Efficiency Improvement:

  • Analyze current production processes and identify opportunities for improvement in efficiency, productivity, and cost reduction.
  • Implement Lean Manufacturing principles, Six Sigma, or other methodologies to optimize workflow.

  • Monitor and analyze labor productivity and machine utilization.

  • Line Balancing:

  • Plan and balance production lines to maximize efficiency and reduce bottlenecks.

  • Ensure optimal manpower allocation and machine setup for smooth workflow.

  • Method Development & Standardization:

  • Develop, document, and standardize work methods for garment production processes.

  • Establish Standard Minute Value (SMV) for each operation and ensure accurate time studies.

  • Production Planning & Control:

  • Work closely with the planning and merchandising teams to align production schedules with delivery deadlines.

  • Monitor production progress and ensure adherence to timelines and quality standards.

  • Data Analysis & Reporting:

  • Analyze production data to identify trends and areas for improvement.

  • Prepare detailed reports on Key Performance Indicators (KPIs) such as efficiency, rejection rates, and downtime.

  • Capacity Utilization:

  • Evaluate factory and department capacity and ensure optimal utilization.

  • Forecast production capacity requirements based on orders and plan accordingly.

  • Training & Development:

  • Provide training to supervisors, line leaders, and operators on new methods and processes.

  • Ensure workers understand standard operating procedures (SOPs) and safety protocols.

  • Quality Assurance:

  • Collaborate with the quality assurance team to ensure processes meet quality standards.

  • Troubleshoot quality-related issues and implement corrective actions.

  • Cost Optimization:

  • Conduct cost analysis to identify and reduce waste, excess materials, or unnecessary steps.

  • Ensure a cost-efficient approach to production without compromising quality.

Qualifications & Requirements:

  • Education: Bachelors degree in Industrial Engineering, Textile Engineering, or a related field.

  • Experience:

  • Minimum 5-7 years of experience in the garment industry, specifically in woven garments.

  • At least 2-3 years in a senior or supervisory role.

  • Technical Skills:

  • Proficiency in industrial engineering tools like GSD (General Sewing Data), time-motion studies, and AutoCAD.

  • Familiarity with Lean Manufacturing, Six Sigma, or similar methodologies.

  • Software Skills:

  • MS Office (Excel, Word, PowerPoint)

  • ERP systems knowledge is a plus.

  • Communication: Strong communication and leadership skills for interacting with cross-functional teams.

  • Language: Proficiency in English and relevant local language.

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