Senior Engineer

6 days ago


Bhiwadi, Rajasthan, India Paracoat Products Full time ₹ 5,00,000 - ₹ 15,00,000 per year

Key Responsibilities

New Product Development & Testing

  • Develop and prepare new product development (NPD) sample parts.
  • Prepare samples for ARAI, SGS, sound absorption coefficient, and transmission loss testing.
  • Conduct molding tool trials, water jet tool trials, and assembly line trials.
  • Set parameters for thermoforming machines, thermosetting machines, contact heating, HF welding machines, and SPM machines.

Process & Production Development

  • Troubleshoot process issues and establish stable process settings.
  • Support production development activities and improve assembly line operations.
  • Design and prepare FRP pallets, Poka-Yoke fixtures, and cutting/finishing fixtures for assembly lines.
  • Ensure compliance with control plans to meet customer requirements.
  • Develop and implement new processes for efficiency and waste reduction.

Quality Assurance & Compliance

  • Monitor, inspect, and test parts to ensure adherence to specifications.
  • Provide process control guidelines to the production department.
  • Review substandard end products, identify root causes, and implement corrective actions.
  • Perform first-piece inspection and maintain in-process inspection sheets.
  • Prepare and maintain SOPs (Standard Operating Procedures) for production lines.
  • Prepare Process Inspection Reports (PIR).

Customer Interaction & Reporting

  • Analyze customer line rejections and provide corrective solutions.
  • Interact with customers for feedback, requirements, and issue resolution.
  • Monitor daily supplies to ensure timely customer deliveries.
  • Analyze rework and segregation data to improve process reliability.
  • Prepare and deliver presentations (PPTs) for management and customer updates.

Key Skills & Competencies

  • Strong knowledge of NPD, process development, and quality assurance.
  • Hands-on experience with thermoforming, thermosetting, welding, and molding tools.
  • Proficiency in preparing testing samples (ARAI, SGS, acoustic, transmission).
  • Knowledge of process inspection, SOPs, PIR, and control plans.
  • Problem-solving skills for process optimization and waste elimination.
  • Customer interaction and cross-functional coordination abilities.
  • Proficiency in MS Office (Excel, PowerPoint, Word).


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