TPM/TQM Champion

2 days ago

Hyderabad, Telangana, India Mvs Acmei Technologies Full time ₹ 20,00,000 - ₹ 25,00,000 per year

Job Summary

We are seeking a TPM/TQM Champion to lead Total Productive Maintenance (TPM) and Total Quality Management (TQM) initiatives across our plastics manufacturing operations. The role requires a hands-on leader who is comfortable working at the shop floor level, while also being highly skilled in data analysis and process optimization. The TPM/TQM Champion will coordinate with external advisors, train plant teams, and drive measurable improvements in quality, productivity, and efficiency.

Key Responsibilities

  • Leadership & Coordination

  • Coordinate TPM/TQM activities with external advisors, plant managers, and assistant plant heads.

  • Develop and deploy TQM/TPM frameworks across production units.

  • Serve as a bridge between management goals and worker-level execution.

  • Data-Driven Process Optimization

  • Collect, analyze, and interpret production and quality data to identify root causes.

  • Apply statistical process control and advanced problem-solving methods.
  • Use tools like Excel (Advanced), Minitab, Tableau, or equivalent BI tools for trend analysis, dashboards, and KPI monitoring.

  • Recommend and implement process improvements based on data insights.

  • Shop Floor Engagement

  • Implement hands-on process improvements directly on the production floor.

  • Train and mentor operators and supervisors in TPM pillars and TQM practices.

  • Foster a culture of continuous improvement, ownership, and accountability at worker level.

  • Performance Monitoring

  • Track and report operational metrics such as OEE (Overall Equipment Effectiveness), downtime, scrap, and quality levels.

  • Lead Kaizen initiatives, 5S, and waste elimination programs.
  • Drive measurable improvements in efficiency, quality, and cost reduction.

Required Qualifications

  • 5+ years of operational experience in manufacturing, preferably with exposure to multiple process areas.
  • Strong data analysis skills with proficiency in Microsoft Excel (advanced), Minitab, Tableau, or similar tools.
  • Hands-on experience implementing worker-level process improvements.
  • Strong background in root cause analysis, problem solving, and statistical process control.
  • Bachelors degree in Engineering, Manufacturing, Operations, or related field.

Preferred Qualifications

  • Experience in the plastics industry (e.g., extrusion, injection molding, woven plastics, coatings).
  • Certification in TPM, TQM, Lean, or Six Sigma (Green/Black Belt).
  • Knowledge of ISO 9001:2015 and other quality management systems.
  • Demonstrated success in leading cross-functional continuous improvement

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