Sr. Engineer

5 days ago

Coimbatore, Tamil Nadu, India Caresoft Global Full time ₹ 12,00,000 - ₹ 24,00,000 per year

2 rounds of interviews

  • 1st round Virtual
  • Final round will be direct for the Tool test (Must)

Should be Specialized in ANSA, STARCCM+, OpenFOAM(preferred, Not Mandatory) CFD - Solvers, Simulation, Battery Thermal

Experience: 3+ years

Job Overview:

We are looking for a skilled CFD Engineer with hands-on experience in STAR-CCM+, OpenFOAM(added advantage) and ANSA, to lead simulation efforts in high-voltage (HV) battery thermal management and vehicle-level aerodynamics. This role involves full-cycle simulation work - from geometry clean-up and mesh generation to solver setup, post-processing, and technical presentations.

Key Responsibilities:

  • Perform steady and transient CFD simulations for HV battery packs, cooling systems, and external vehicle aerodynamics.
  • Conduct geometry preparation and simplification (CAD clean-up, defeaturing) and surface/volume meshing using ANSA.
  • Define boundary conditions, select appropriate turbulence models, and set up conjugate heat transfer (CHT) or multiphase flow simulations when required.
  • Correlate simulation results with experimental or test data (thermal test benches, wind tunnels).

  • Perform grid independence studies, verify model accuracy, and document simulation assumptions.

  • Run "what-if" analyses, sensitivity studies, and support design optimization

  • Automate routine tasks using Python or shell scripts; utilize HPC clusters for large runs will be an added advantage.
  • Collaborate with design, thermal, aero, and systems teams to influence early-stage engineering decisions.
  • Prepare and deliver technical reports and presentations to engineering and management teams.

Requirements:

  • Bachelor's or Masters degree in Mechanical, Automotive, Aerospace, Thermal Engineering, or similar.
  • 3+ years of CFD experience in Automotive, EV, or Battery systems.

  • Proficient in STAR-CCM+, OpenFOAM(added advantage) and ANSA

  • Solid understanding of fluid dynamics, heat transfer, turbulence modelling, and thermal systems.

  • Familiarity with HV battery pack cooling, underhood airflow, and vehicle aerodynamic drag.
  • Experience validating CFD results against physical test data.
  • Excellent communication and presentation skills to convey results clearly.

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