Plant Engineer
2 days ago
Required Qualification
B.E /Diploma (Mechanical Engineer) from a reputed & recognized university/Institute
Experience
10-12 Years in plant maintenance
Technical Skills
At least 5 years of maintenance/engineering experience within a fast-paced manufacturing environment
Working knowledge of Quality systems and Health, Safety & Environment skills
Should be computer savvy
Behavioral Skills
Should have excellent communication skill
Excellent interpersonal skill
Innovation & change management skills
Job Purpose:
To Contribute the creation and implementation of best practice maintenance strategy, policies, processes and procedures to aid and improve operational performance To carry out Maintenance of Production, Utility, Ancillary, QA, Tool Room Machines, to ensure continuous Process Capability without frequent break downs
Principal Accountabilities:
Responsibility
Supporting Activities
Plant Maintenance
Increase the site operational effectiveness, improve on project delivery, mean time between failure and downtime reduction and implement improvement plans.
Manage the team and establish standard policies and procedures in the department.
Monitors repairs through systems and controls (i.e. CMMS) to ensure work orders and requests are executed in accordance to established work flow
Adhere to daily and weekly checks to ensure smooth operation at plant.
Develop a Planned Preventative Maintenance (PPM) schedule, ensure full preventative maintenance is carried out.
Schedule both internal and external work(s) maximising planned down time and reducing unplanned downtime
Manage the team to ensure machine availability, reactively managing dysfunctional machinery with the Shift management
Ensure department objectives are met by working on agreed plan.
Input and hold responsibility for maintenance budgets
Ensure reduction in energy conservation project as per agreed plan. (Unit/Kg)
Prepare the annual Maintenance budget and forecasts and all Capital Expenditure proposals.
Liaise and communicate with other departments, customers, suppliers and other service provider
Process Automation
Explore possibility & feasibility of process automation to reduce the manpower and other overhead cost with clearly agreed budget.
Supporting existing manual processes and implementing changes as per the requirements & feasibility.
Environment Health Safety
Ensure EHS practices and standards
Actively participates into accident/incident investigations
Gives input to the safety performance analysis and improvements
Develops, maintains and applies consistent maintenance and reliability best practices (i.e. safety programs, routine safety audits)
MOE
Lead and execute 5S projects.
Create Kaizen culture in PE department by more employee participation in kaizen
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