General Manager – Operations
1 day ago
Job Title: General Manager – Operations
Department:
Operations
Location:
Goa (Corlim Industrial Estate)
Reports To:
Board of Directors
Role Summary
The General Manager – Operations will be responsible for leading and managing the overall production function of an elastic manufacturing plant in Goa. This role involves ensuring efficient, timely, and cost-effective production while maintaining high standards of quality, safety, and compliance. The incumbent will drive continuous improvement, optimize resource utilization, and align operational activities with organizational goals.
Key Responsibilities
- Production Planning & Execution
- Develop and oversee daily, weekly, and long-term production schedules to meet targets and delivery timelines.
- Coordinate with Supply Chain, Maintenance, and Quality teams to ensure seamless production flow.
- Monitor real-time KPIs and implement immediate corrective actions to resolve deviations.
- Capacity Utilization & Productivity
- Optimize plant capacity, manpower, and material usage for maximum output.
- Lead initiatives to enhance machine efficiency, minimize downtime, and remove production bottlenecks.
- Implement lean manufacturing practices to improve overall productivity.
- Quality Control & Compliance
- Ensure adherence to product quality specifications and standards.
- Collaborate with QA and Technical teams to resolve quality issues and customer concerns.
- Maintain strict compliance with SOPs, audits, and statutory regulations.
- Cost Optimization
- Monitor production costs and identify opportunities to reduce wastage and operational expenses.
- Drive cost-reduction projects through process improvement and resource optimization.
- Track cost per unit and implement strategies to improve cost efficiency.
- Team Management & Development
- Lead and mentor production supervisors, line managers, and shop-floor personnel.
- Define roles, set KPIs, and conduct performance reviews.
- Promote a culture of learning through regular training, skill enhancement, and safety awareness programs.
- Safety, Health & Environment
- Ensure strict adherence to safety policies and statutory norms.
- Conduct safety audits, risk assessments, and drills periodically.
- Oversee environmental compliance related to waste management and energy conservation.
- Reporting & Continuous Improvement
- Maintain and present daily, weekly, and monthly production reports highlighting key performance metrics.
- Participate in management reviews and provide data-driven insights.
- Recommend and implement improvement plans based on performance trends.
Qualifications & Experience
- Education: Degree in Mechanical, Textile, or Industrial Engineering (Postgraduate qualification preferred).
- Experience: 12–15 years in production/manufacturing, including at least 5 years in a senior operational leadership role.
- Industry Background: Preferred experience in Elastic/Narrow Fabric, Textile, Garment, or Process Manufacturing industries.
Key Skills & Competencies
- Strong expertise in production planning and operations management.
- Proven leadership and people management skills.
- Proficiency in Lean Manufacturing, 5S, Kaizen, and TPM methodologies.
- Analytical thinker with excellent problem-solving capabilities.
- Working knowledge of ERP systems (SAP, Oracle, etc.).
- Strong commitment to quality, safety, and compliance standards.
Skills: kaizen,production planning,leadership,manufacturing,operations,compliance,management,5s
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