Quality Control Engineer

Job Profile – Quality Control (QC) Engineer

Location: Chennai,  Tamil Nadu

Reporting To: Project Manager

1. Role Objective

To ensure that all construction, fabrication, erection, and associated activities are executed strictly in accordance with approved drawings, technical specifications, applicable codes/standards, and client quality requirements, thereby achieving defect-free and compliant work execution.

2. Scope of Responsibilities

A. Quality Planning & Documentation

• Study contract documents, technical specifications, approved drawings, ITPs, QAPs, and method statements relevant to the project.
• Prepare, review, and implement Inspection and Test Plans (ITP) and Quality Assurance Plans (QAP) in line with CLIENT requirements.
• Maintain all QC documentation including inspection reports, checklists, test records, MIRs, WIRs, and compliance statements.

B. Material Quality Control

• Inspect incoming materials (structural steel, bolts, welding consumables, coatings, etc.) for compliance with approved specifications and test certificates.
• Coordinate with stores and planning teams for material identification, traceability, and proper storage as per standards.
• Raise NCRs for non-conforming materials and ensure corrective and preventive actions (CAPA).

C. Fabrication & Welding Control

• Monitor fabrication activities for dimensional accuracy, fit-up, alignment, and workmanship.
• Ensure welding activities comply with approved WPS, PQR, and welder qualifications.
• Coordinate and witness NDT activities (UT, RT, MT, PT) and ensure acceptance as per applicable codes.

D. Erection & Site Quality Control

• Inspect erection activities for structural alignment, plumbness, bolt tightening (torque / tensioning), and overall stability.
• Verify compliance with approved erection methodology and sequence.
• Ensure proper grouting, base plate leveling, and final acceptance before handover.

E. Coating & Painting Inspection

• Inspect surface preparation, painting, and coating works as per approved paint systems and DFT requirements.
• Maintain records of environmental conditions, surface cleanliness, and final coating thickness.

F. Interface & Coordination

• Coordinate inspections with CLIENT representatives, Erection contractor and third-party inspection agencies.
• Attend quality meetings, inspections, and audits conducted by CLIENT or statutory authorities.
• Provide technical clarification and guidance to site execution teams to avoid rework.

G. Non-Conformance & Continuous Improvement

• Identify quality deviations and issue Non-Conformance Reports (NCRs) promptly.
• Track closure of NCRs and ensure effective corrective actions.
• Support continuous improvement by analyzing recurring quality issues and proposing preventive measures.

3. Codes, Standards & Compliance

• Ensure compliance with relevant IS codes, AWS, ASTM, ISO standards, and CLIENT project specifications.
• Ensure quality practices are aligned with project safety requirements and statutory norms.

4. Qualification & Experience

• Education: Diploma / B.E. / B.Tech in Mechanical / Civil Engineering.
• Experience: Minimum 5–8 years in QC for industrial / power plant / heavy structural projects
• Certifications:
• Welding / NDT awareness or certification preferred
• ISO 9001 quality system knowledge desirable

5. Key Skills & Competencies

• Strong understanding of fabrication, welding, and erection quality requirements
• Ability to read and interpret complex engineering drawings
• Proficiency in quality documentation and reporting
• Effective coordination and communication with multiple stakeholders
• Attention to detail and strong problem-solving skills

6. Deliverables

• Approved and implemented ITPs and checklists
• Inspection reports and test records
• NCRs with closure evidence
• Final quality dossiers for handover to CLIENT