Sr. Engineer- Heat Treatment

4 days ago

Pune, Maharashtra, India Bright Precision Machining Works Full time ₹ 12,00,000 - ₹ 24,00,000 per year

Role Objective:

To ensure heat treatment processes and product quality meet customer requirements, industry standards, and internal specifications. Responsible for maintaining process control, quality assurance, and continuous improvement in the heat treatment department.

Key Responsibilities:

Quality Assurance & Control

  • Monitor and control all heat treatment processes (carburizing, nitriding, hardening, tempering, annealing, induction, etc.) to ensure compliance with specifications.
  • Perform metallurgical inspections including hardness, microstructure, and case depth analysis.
  • Approve heat treatment cycles, parameters, and reports in line with customer requirements.
  • Ensure compliance with relevant standards (ISO, IATF, CQI-9,QMS, NADCAP if applicable).
  • Conduct quality audits of heat treatment operations and documentation.

Process & Equipment

  • Validate furnace performance temperature uniformity surveys (TUS) and system accuracy tests (SAT).
  • Ensure proper calibration of hardness testers, pyrometers, and other instruments.
  • Support preventive maintenance of furnaces and equipment.
  • Develop & optimize heat treatment cycles for new components.

Customer & Compliance

  • Address customer complaints related to heat treatment quality and provide effective corrective actions.
  • Prepare and maintain process documentation (PFMEA, Control Plan, Work Instructions).
  • Interface with customers and auditors during quality system audits and approvals.

Continuous Improvement

  • Implement statistical process control (SPC) and problem-solving methodologies (8D, RCA).
  • Drive initiatives to reduce rejections, scrap, and rework.
  • Support cost reduction projects through cycle optimization and energy efficiency.

Key Skills & Competencies:

  • Strong knowledge of metallurgical principles and heat treatment processes.
  • Hands-on experience in microstructure analysis, hardness testing, and NDT methods.
  • Proficiency in quality tools (APQP, PPAP, FMEA, SPC, MSA).
  • Knowledge of CQI-9 (Heat Treatment System Assessment) and ISO/IATF standards.
  • Problem-solving, analytical, and documentation skills.
  • Strong interpersonal and communication skills for cross-functional and customer interaction.

Qualifications & Experience:

  • B.E. / B.Tech in Metallurgy / Mechanical Engineering (preferred Metallurgy).
  • 58 years of experience in Heat Treatment Quality function in automotive / aerospace / precision components industry.
  • Experience in CQI-9 compliance and customer audits preferred

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