E2-Battery design and development

1 day ago

Navi Mumbai, Maharashtra, India ideaForge Full time ₹ 9,00,000 - ₹ 12,00,000 per year

R&D - Mech

Navi Mumbai (On-Site)

Mid-Senior

Job Description

Battery pack design, cell level testing, electrical debugging, BMS integration, validation of lithium ion battery systems for UAVs.

Responsibilities

Battery Pack Design & Development

  • Design and validate battery pack , including cell configuration, interconnections, busbars.
  • Select cells to meet performance and safety requirements.
  • Hands on experience with BMS integration with cells in battery pack
  • Collaborate with mechanical and thermal teams to ensure integration with enclosures and cooling systems.

Cell & Pack Testing

  • Perform cell level testing (capacity, impedance, cycle life, rate performance, abuse testing, etc.).
  • Conduct battery pack testing under various charge/discharge profiles, thermal conditions, and load scenarios.
  • Define test plans, prepare SOPs, and maintain test logs to ensure traceability.

Electrical Debugging & Root Cause Analysis

  • Diagnose electrical and thermal issues at cell, module, and pack levels.
  • Perform failure analysis using electrical measurements, teardown, and root-cause identification methodologies.
  • Propose corrective actions, design improvements.

Required Skills & Competencies

  • Strong knowledge of lithium-ion cell chemistry, degradation mechanisms, and testing methodologies.
  • Hands on experience with thermal chambers, impedance analyzers and test automation setups.
  • Proficiency in BMS fundamentals, fault detection, and data analysis.
  • Familiarity with root cause analysis techniques.
  • Assist in calibration, validation, and fault simulation of BMS features.

Skills

electrical debugging

Battery pack design

validation of lithium ion battery systems

cell level testing

BMS integration

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