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Mechanical Maintenance Engineer
2 weeks ago
Mechanical Maintenance Engineer (Shopfloor/Assembly Line)
Location: Pune (Chinchwad)
Department: Maintenance
Experience: [5-8 years] (edit as needed)
Qualification: Diploma/BE/BTech Mechanical (or equivalent)
Employment Type: Full-time (on-roll) | Shifts: Rotational, as per production plan
About the Role
Own machine reliability and uptime on the shopfloor. Plan and execute PM/CBM/TBM, drive breakdown reduction, manage spares (minmax), ensure EHS compliance, and lead continuous improvement (Kaizen/TPM) to improve availability, quality, and cost.
Key Responsibilities
- Plan and schedule PM, CBM, TBM; ensure 100% PM compliance.
- Achieve uptime/availability targets; track and improve MTTR/MTBF and support OEE improvement.
- Lead breakdown analysis (RCA/5-Why/Fishbone/8D); implement CAPA and verify effectiveness.
- Execute setup time reduction (SMED) and Kaizen for throughput/quality.
- Maintain machines in basic condition (cleaning, lubrication, tightening, alignment, calibration).
- Spares/MRO management: minmax planning, PR creation, SAP PM/MM transactions, RGP handling; vendor follow-ups.
- Ensure safe work practices (LOTO, work permits, JSA, ISO 45001/14001 requirements) for technicians and operators.
- Coordinate maintenance fitters/contractors; allocate work, supervise execution, and certify job completion.
- Address quality concerns immediately with production/QA; prevent recurrence.
- Maintain daily logbooks/MIS, breakdown reports, and cost dashboards; present to management.
- Drive R&M cost-reduction projects and energy/utilities optimization.
- Monitor critical equipment health (vibration, temperature, lubrication, hydraulics, pneumatics).
- Train and upskill maintenance technicians; maintain skill matrices.
- Support shutdown/turnaround planning and execution.
- Adhere to EHS manualOrganisation Roles & Responsibilities (Clause 5.3) and company policies.
Authority & Decision Rights
- Approve actions to meet machine uptime targets.
- Decide critical spare min–max levels and replenishment.
- Enforce safe & healthy shopfloor environment and stop unsafe work.
Must-Have Skills
- PM/CBM/TBM, Predictive Maintenance (PdM)
- MTTR/MTBF, OEE basics
- RCA (5-Why, Fishbone), 8D, CAPA
- Kaizen, 5S, TPM, SMED
- SAP PM/MM (or any CMMS), PR creation, RGP
- Spares/MRO inventory management (min–max)
- EHS: LOTO, work permits, JSA; ISO 45001/14001 awareness
- Hydraulics, pneumatics, bearings & lubrication, alignment, utilities (compressor/chiller)
Good-to-Have
- Autonomous Maintenance (JH), FMEA, PDCA
- Energy management, calibration knowledge
- Exposure to automotive/auto components/battery manufacturing assembly lines
KPIs
- Machine uptime/availability % vs. target
- MTTR/MTBF trend improvement
- PM compliance % and overdue count
- Breakdown frequency/severity reduction
- Spares inventory health (min–max adherence, stock-outs)
- R&M cost savings and project ROI
- EHS leading/lagging indicators (NCs, near misses, LOTO compliance)
KEY SKILLS:-
Preventive Maintenance (PM), Condition Based Maintenance (CBM), Time Based Maintenance (TBM), Predictive Maintenance (PdM), Breakdown Maintenance, Uptime/Availability, MTTR, MTBF, OEE, Kaizen, 5S, TPM, SMED/Setup Time Reduction, Root Cause Analysis (RCA), 5-Why, Fishbone/Ishikawa, 8D, CAPA, Maintenance Planning & Scheduling, Shutdown, Spares Management, MRO Inventory, Min-Max Planning, Purchase Requisition (PR), SAP PM, SAP MM, RGP, Vendor Management, EHS Compliance, LOTO, Work Permit, ISO 45001, ISO 14001, Risk Assessment/JSA, Hydraulics, Pneumatics, Bearings & Lubrication, Utilities, Calibration, MIS & Reporting, R&M Cost Reduction, Contractor Management, Team Training
If you want, tell me the exact experience band, location, and CTC and I'll tailor this JD further (and also draft Naukri screening questions).Role & responsibilities
Preferred candidate profile
