FLO Process

Location - Renukoot, U.P.

Designation - Engineer

Key Result Areas
KRA (Accountabilities) (Max 1325 Characters)Supporting Actions (Max 1325 Characters)KRA1Production
To implement set guidelines for trouble free operation.- Analysis of critical parameter & communicating any abnormalities for immediate action in shift.
- Assisting Shift In-Charge in all process activity like Grade change, Reactor Start-up, equipment change over, changing process parameter for any change in DCS & field.
- To follow all SOPs strictly as per QMS.
- To follow preventive and predictive maintenance Schedule in coordination with Engg .
- Routine plant rounds for identification of abnormalities and taking corrective actions with information to Shift In-Charge.
- Execute and supervise Refractory / Bag fixing jobs.KRA2Quality Control
To implement standard practices for maintaining product quality.- Assist to maintain key process parameters as per product characteristics.
- Assisting in timely inspection of product quality at each process change to reduce off spec generation.
- Prepare, analyse Control Chart, Run Chart and find out reason of abnormality for taking corrective action during shift in order to obtain consistent quality.KRA3Cost Control
Optimum utilization of Resources & waste minimization to contribute in achieving cos
t effectiveness- Record Keeping of cost incurred due to reprocessing, energy loss, waste generation, break down, & other quality indicators.KRA4QMS
Implement all systems, Procedures & Work Instructions for maintaining ideal plant op
eration.- Understanding systems, procedures and work instructions.
- Taking part in WCM, quality circle, kaizen, 5-S activities.KRA5Process MIS
Preparation of shift activity, events report to help in initiating improvement measur
es.- Preparing Shift wise Production report
-Maintain shift log book for each activities in every shift
-Log sheet generation after logging the process parameter readings in DCS.
-Entering the quality parameter in register after getting from shift chemist.KRA6Reduction In Plant Stoppage
Reduction in Plant B/Dn. due to process upset to achieve higher productivity.
(This is critical due to inherent nature of industry.)- To safely & timely hand-over of equipments to Maintenance department for Preventive & Predictive Maintenance. & also provide safety instructions during the activity.
- To check the performance of Equipments after Maintenance.KRA7Energy Management-Observing compliance with Energy Policy and Departmental objectives
-Observing compliance to relevant EnMS documentation e.g. Energy Review, Improvement Management Programmes, Operational Control Procedures / Work Instructions / Departmental Operating Procedures
-Switching off equipment, machinery, lighting when not in use or during breaks
-Immediate reporting of energy losses e.g. leaks / spills / heat losses/idle running of equipments
-Optimal usage of daylight, wherever possible
-Provide suggestions on Energy Conservation – as and when possible.

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