FLO Process

Location - Renukoot, U.P.Designation - EngineerKey Result Areas KRA (Accountabilities) (Max 1325 Characters)Supporting Actions (Max 1325 Characters)KRA1ProductionTo implement set guidelines for trouble free operation.- Analysis of critical parameter & communicating any abnormalities for immediate action in shift.- Assisting Shift In-Charge in all process activity like Grade change, Reactor Start-up, equipment change over, changing process parameter for any change in DCS & field.- To follow all SOPs strictly as per QMS.- To follow preventive and predictive maintenance Schedule in coordination with Engg .- Routine plant rounds for identification of abnormalities and taking corrective actions with information to Shift In-Charge.- Execute and supervise Refractory / Bag fixing jobs.KRA2Quality ControlTo implement standard practices for maintaining product quality.- Assist to maintain key process parameters as per product characteristics.- Assisting in timely inspection of product quality at each process change to reduce off spec generation.- Prepare, analyse Control Chart, Run Chart and find out reason of abnormality for taking corrective action during shift in order to obtain consistent quality.KRA3Cost ControlOptimum utilization of Resources & waste minimization to contribute in achieving cost effectiveness- Record Keeping of cost incurred due to reprocessing, energy loss, waste generation, break down, & other quality indicators.KRA4QMSImplement all systems, Procedures & Work Instructions for maintaining ideal plant operation.- Understanding systems, procedures and work instructions.- Taking part in WCM, quality circle, kaizen, 5-S activities.KRA5Process MISPreparation of shift activity, events report to help in initiating improvement measures.- Preparing Shift wise Production report-Maintain shift log book for each activities in every shift-Log sheet generation after logging the process parameter readings in DCS.-Entering the quality parameter in register after getting from shift chemist.KRA6Reduction In Plant StoppageReduction in Plant B/Dn. due to process upset to achieve higher productivity.(This is critical due to inherent nature of industry.)- To safely & timely hand-over of equipments to Maintenance department for Preventive & Predictive Maintenance. & also provide safety instructions during the activity.- To check the performance of Equipments after Maintenance.KRA7Energy Management-Observing compliance with Energy Policy and Departmental objectives-Observing compliance to relevant EnMS documentation e.g. Energy Review, Improvement Management Programmes, Operational Control Procedures / Work Instructions / Departmental Operating Procedures-Switching off equipment, machinery, lighting when not in use or during breaks-Immediate reporting of energy losses e.g. leaks / spills / heat losses/idle running of equipments-Optimal usage of daylight, wherever possible-Provide suggestions on Energy Conservation – as and when possible.