Process Engineering Manager

• For all the Heat and Mass transfer calculations
• Stoichiometric calculations
• To prepare P&ID ,PFD for the manufacturing process
• Debottlenecking of process equipments
• Troubleshooting
• Effective Utilisation of equipments to increase the productivity
• To train the subordinates w.r.t documentation and Heat/Mass transfer operations
• Timely reporting to the head of department
• To verify the Change control ,other relevant PE documents
• Transformation of Tech pack/Tech transfer procedure to PD Lab and implementation in plant with suitable equipments
• To know the unit process associated with Tech pack
• To follow the safety as per HSE company's policy
• To Know and Prepare the HAZOP study with evaluation of Reaction calorimetry and thermal screening units

• To upkeep all the documents required for regulatory and non regulatory audits

• Detailed areas of this position

RESPONSIBILITIES

Management

Leadership and Commitment

• To achieve the targets of new products implementation in the desired schedule
• To procure or help for the new suggested equipments
• To coordinate with projects,Engg,PD lab,Instrumentation and production for smooth functioning
• To ensure the Process and cleaning validation of the process and equipments are performed.
• To find out deviations and their investigation reports are prepared
• Performance review of plant personnel's
• Sanctioning of leave.
• To instruct Preparation of documents and checking newly prepared document
• Revision of documents as per necessity with the help of QA
• Preparation of daily report.
• Ensures all production activity are performed as per SOPs.
• Ensure monthly,quarterly and yearly performance reports are prepared
• Ensure & Co-ordination with all associated departments

RESPONSIBILITIES

Internal Communication

• To ensure that safety compliance is followed as per HAZOP recommendation
• To participate in conducting internal audits.
• To communicates to Quality control for inprocess testing & results
• To communicate with stores for general material & raw material requirement

Training

• To conduct training to all subordinates s involved in department on various aspects of quality, manufacturing activity, safety.
• To find out training need to subordinate and conduct the training

Risk Management

Process Safety

• To ensure that PSSR done after any modification and before starting any new
• To ensure that risk assessment done after any modification and before starting any new product.
• To ensure available adequate PPE to all the subordinates
• To know the reaction Hazards and HAZOP completion with all the recommendations are implemented

Product Stewardship

• To ensure that the material Charging / unloading & process parameters followed as per written procedure in Teck pack

Environment

• To ensure all ventilation & AHU running condition within the specified range limit.

Deviation Control

Accident Investigation and Reporting

• To report all near-miss, minor , major injuries, incident, chemical spillages as per reporting procedure in prescribed format.

Inspections

• Conduct task behavior observations weekly

• Linkages within/outside the organization

Internal

• PD Lab
• Production
• QC
• QA
• Projects
• Engineering

External

To liaison and communicate effectively with vendors related to service provision

Ensure ordered Engineering spares are available

1. People management

2. Ensure that adequate quality man-power is available in the department for smooth functioning

3. Ensure everyone in the department is performing with the responsibility
4. Ensure the ability of the manpower is strengthened to cope up with the requirement

5. Ensure all the dept staff are performing as per Job responsibility defined and timely updation in case of any amendment

6. Skills/Attributes

7. Leadership /People Management

8. Training
9. Communication
10. Technical
11. Identify and analyzing the problems

12. To know the procedures of process engineering

13. Knowledge

14. Process Chemistry and MSDS of applicable products (RM/FG/Packing etc)

15. Mass Transfer and Heat transfer operations
16. Thermodynamics
17. Process safety