Deputy Manager

7 days ago

Pune, Maharashtra, India Bright Precision Machining Works Full time ₹ 12,00,000 - ₹ 36,00,000 per year

Key Responsibilities:

1. Customer Drawing Study & Feasibility

  • Analyze 2D/3D customer drawings, GD&T, and specifications.
  • Conduct feasibility studies for manufacturability, process capability, and cost impact.

  • Provide DFM (Design for Manufacturability) feedback to customers.

  • Process Planning & Flow

  • Prepare process flow diagrams, operation sheets, and setup plans.

  • Define machining sequences for CNC Turning, VMC, HMC, Grinding, and 5-axis machining.

  • Identify special/critical characteristics and ensure process controls.

  • Tool Selection & Fixture Development

  • Select cutting tools, inserts, tool holders based on component and material.

  • Design and validate fixtures, jigs, and modular work-holding solutions.

  • Optimize tooling layouts for reduced changeovers and cost efficiency.

  • CNC Programming (2D & 3D)

  • Develop and optimize CNC programs for turning, VMC, HMC, and multi-axis machining.

  • Generate 2D/3D toolpaths using CAM software (UG NX, Mastercam, Creo, CATIA).
  • Validate CNC programs via simulation and prove-outs.

  • Continuously improve cycle times, tool life, and machining efficiency.

  • Quality Tools & Validation

  • Apply APQP, PPAP, PFMEA, Control Plan, MSA, and SPC in new development.

  • Conduct First Article Inspection (FAI) and support customer PPAP sign-off.
  • Ensure dimensional accuracy through CMM, profile, and surface measurements.

  • Lead root cause analysis and corrective action for machining deviations.

  • Machining & Process Expertise

  • Strong practical knowledge in CNC machining, VMC, HMC, grinding, and multi-axis machining.

  • Expertise in cutting parameters for steels, aluminum, titanium, and super alloys.
  • Troubleshoot issues like tool breakage, chatter, dimensional deviations, and finish defects.

  • Drive lean initiatives: cycle time reduction, OEE improvement, tool cost optimization.

  • Team Management & Leadership

  • Lead a team of manufacturing engineers, CNC programmers, and development engineers.

  • Assign responsibilities, review performance, and ensure timely project execution.
  • Mentor and train team members in process planning, CNC programming, tooling, and quality tools.
  • Build competency in advanced machining, CAM software, and problem-solving techniques.

  • Promote a culture of continuous improvement, accountability, and technical excellence.

  • Customer & Cross-functional Interface

  • Act as the technical point of contact for customers during development.

  • Collaborate with production, quality, and supply chain teams for smooth project handover.
  • Support technical audits, customer reviews, and capability presentations

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