 
						Deputy Manager
7 days ago
Key Responsibilities:
1. Customer Drawing Study & Feasibility
- Analyze 2D/3D customer drawings, GD&T, and specifications.
- Conduct feasibility studies for manufacturability, process capability, and cost impact.
- Provide DFM (Design for Manufacturability) feedback to customers. 
- Process Planning & Flow 
- Prepare process flow diagrams, operation sheets, and setup plans. 
- Define machining sequences for CNC Turning, VMC, HMC, Grinding, and 5-axis machining.
- Identify special/critical characteristics and ensure process controls. 
- Tool Selection & Fixture Development 
- Select cutting tools, inserts, tool holders based on component and material. 
- Design and validate fixtures, jigs, and modular work-holding solutions.
- Optimize tooling layouts for reduced changeovers and cost efficiency. 
- CNC Programming (2D & 3D) 
- Develop and optimize CNC programs for turning, VMC, HMC, and multi-axis machining. 
- Generate 2D/3D toolpaths using CAM software (UG NX, Mastercam, Creo, CATIA).
- Validate CNC programs via simulation and prove-outs.
- Continuously improve cycle times, tool life, and machining efficiency. 
- Quality Tools & Validation 
- Apply APQP, PPAP, PFMEA, Control Plan, MSA, and SPC in new development. 
- Conduct First Article Inspection (FAI) and support customer PPAP sign-off.
- Ensure dimensional accuracy through CMM, profile, and surface measurements.
- Lead root cause analysis and corrective action for machining deviations. 
- Machining & Process Expertise 
- Strong practical knowledge in CNC machining, VMC, HMC, grinding, and multi-axis machining. 
- Expertise in cutting parameters for steels, aluminum, titanium, and super alloys.
- Troubleshoot issues like tool breakage, chatter, dimensional deviations, and finish defects.
- Drive lean initiatives: cycle time reduction, OEE improvement, tool cost optimization. 
- Team Management & Leadership 
- Lead a team of manufacturing engineers, CNC programmers, and development engineers. 
- Assign responsibilities, review performance, and ensure timely project execution.
- Mentor and train team members in process planning, CNC programming, tooling, and quality tools.
- Build competency in advanced machining, CAM software, and problem-solving techniques.
- Promote a culture of continuous improvement, accountability, and technical excellence. 
- Customer & Cross-functional Interface 
- Act as the technical point of contact for customers during development. 
- Collaborate with production, quality, and supply chain teams for smooth project handover.
- Support technical audits, customer reviews, and capability presentations
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