Get

4 days ago

Navi Mumbai Maharashtra, India ideaForge Full time

Production Engineering

Navi Mumbai (On-Site)

Entry-level

**Job Description**:
**Key Responsibilities**:
**1. New Product Development (NPD) & Process Design**:

- Develop and optimize manufacturing processes for new products.
- Create **Process Flow Diagrams (PFDs)** and **Process Failure Mode & Effects Analysis (PFMEA)**.
- Conduct **cycle time evaluation, bottleneck analysis, and takt time balancing**.
- Validate new parts and processes to ensure manufacturability.
- Ensure compliance with **Industry 4.0** standards (IoT, automation, data analytics).

**2. Engineering Drawings & CAD Knowledge**:

- Read and interpret **engineering drawings (2D/3D)** to identify design flaws.
- Work with **CAD software** (AutoCAD, SolidWorks, CATIA) for process simulations.
- Collaborate with design teams to improve product manufacturability.

**3. Automation & Industry 4.0 Projects**:

- Participate in **automation projects** (robotics, smart manufacturing, IIoT).
- Implement **digital twin, predictive maintenance, and smart factory concepts**.
- Optimize production lines using **data-driven decision-making**.

**4. Vendor & Assembly Process Management (FTG - Functional Test Group)**:

- Coordinate with **vendors for assembly process validation (FTG)**.
- Ensure First-Time Yield (**FPY**) improvements in production.
- Conduct **Root Cause Analysis (RCA)** for defects and process deviations.

**5. Workshop Facilitation & Documentation**:

- Conduct **workshops on NPD best practices**.
- Prepare **Work Instructions (WI), PFMEA, PFD, and Standard Operating Procedures (SOPs)**.
- Train production teams on new processes and quality standards.

**Required Skills & Qualifications**:
**Technical Skills**:

- Strong knowledge of **PFMEA, PFD, cycle time, takt time, bottleneck analysis**.
- Experience in **reading engineering drawings & identifying flaws**.
- Proficiency in **CAD software** (AutoCAD, SolidWorks, CATIA).
- Familiarity with **Industry 4.0 (IoT, automation, digital manufacturing)**.
- Knowledge of **FTG assembly validation & part approval processes**.

**Analytical & Problem-Solving Skills**:

- Ability to perform **cycle time evaluation & FPY improvement**.
- Experience in **process optimization & lean manufacturing**.

**Soft Skills**:

- Strong communication for **vendor coordination & cross-functional teamwork**.
- Ability to **conduct training workshops & create technical documents**.

**Preferred Qualifications**:

- Certification in **Lean Six Sigma (Yellow/Green Belt)**.
- Hands-on experience with **PLC, robotics, or automation systems**.
- Exposure to **ERP/MES systems** in a manufacturing environment.

**Skills**:
4. Production & Quality FTG assembly validation Root Cause Analysis (5Why, Fishbone) Lean Six Sigma basics

1. Core Process Engineering PFMEA & PFD development Cycle time/takt time optimization Bottleneck analysis First Pass Yield (FPY) improvement

2. Technical & Design Engineering drawing interpretation (GD&T) CAD tools: AutoCAD, SolidWorks, CATIA Design for Manufacturability (DFM) checks Part validation (PPAP, FAIR)

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